Abstract: An apparatus and method for a colony system for growing poultry includes a rack system including vertically and horizontally oriented support members, where the support members can be beams that are structurally interconnected forming multiple vertically tiered channels through which a poultry basket can be conveyed, and where each channel formed by the support members has an entry end and an exit end. The system further includes an entry end pulley having multiple side-by-side entry end pulley grooves around an entry end circumference of the pulley. The system further includes an exit end pulley, and the exit end pulley has multiple side-by-side exit end pulley grooves around an exit end circumference of the exit end pulley, where the exit end pulley is rotatably mounted on an exit end bearing axle where the exit end bearing axle has opposing ends fixedly positioned.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A diverting checkweigher comprising a conveyor belt with product-carrying, vertically floating slats that are supported on a weigh scale as the belt passes over it. The floating slats isolate product weight from belt weight. The slats themselves may be laterally stationary or divertible. If divertable, they can divert products based on their weights. If not divertible, the slats can be used with product pushers to divert products for weight-based sorting or rejection. The slats have legs that extend below the bottom of the belt to ride on the scale or be diverted across the belt by a diverter. The pushers are diverted by a diverter.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A conveyor system with a pop-up transfer assembly for transferring articles off the end of conveyor belt having protrusions extending above the belt's outer conveying surface. The transfer assembly is cantilevered over the reversing path of the conveyor belt from a pivot. When a protrusion from the belt hits the transfer assembly, the transfer assembly pivots away from the belt about the pivot. When the protrusion is clear, the transfer assembly drops, by gravity, back to its home position proximate the belt. A bilateral transfer assembly is cantilevered in opposite directions to transfer articles off the end of one conveyor belt onto another conveyor belt that may or may not have protrusions. The transfer assembly can have powered driving surfaces to aid the transfer of articles.

Abstract: A conveyor system with a pop-up transfer assembly for transferring articles off the end of conveyor belt having protrusions extending above the belt's outer conveying surface. The transfer assembly is cantilevered over the reversing path of the conveyor belt from a pivot. When a protrusion from the belt hits the transfer assembly, the transfer assembly pivots away from the belt about the pivot. When the protrusion is clear, the transfer assembly drops, by gravity, back to its home position proximate the belt. A bilateral transfer assembly is cantilevered in opposite directions to transfer articles off the end of one conveyor belt onto another conveyor belt that may or may not have protrusions. The transfer assembly can have powered driving surfaces to aid the transfer of articles.

Abstract: A diverting checkweigher comprising a conveyor belt with product-carrying, vertically floating slats that are supported on a weigh scale as the belt passes over it. The floating slats isolate product weight from belt weight. The slats themselves may be laterally stationary or divertible. If divertable, they can divert products based on their weights. If not divertible, the slats can be used with product pushers to divert products for weight-based sorting or rejection. The slats have legs that extend below the bottom of the belt to ride on the scale or be diverted across the belt by a diverter. The pushers are diverted by a diverter.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A conveyor system with a pop-up transfer assembly for transferring articles off the end of conveyor belt having protrusions extending above the belt's outer conveying surface. The transfer assembly is cantilevered over the reversing path of the conveyor belt from a pivot. When a protrusion from the belt hits the transfer assembly, the transfer assembly pivots away from the belt about the pivot. When the protrusion is clear, the transfer assembly drops, by gravity, back to its home position proximate the belt. A bilateral transfer assembly is cantilevered in opposite directions to transfer articles off the end of one conveyor belt onto another conveyor belt that may or may not have protrusions.

Abstract: A cleanable shoe-type diverter belt having pegs that travel across the width of the diverter belt. Guides extending diagonally across the width of the belt contact the pegs to translate the pegs along their slots. In some versions vertical plates are attached to the pegs.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A colony basket and method of using the same for handling poultry from DOC through the growing process and on to a production facility comprising a harvesting system, a loading system, a transport system, an unloading and storing system, hanging system and cleaning system. The system and method performs the steps of harvesting and colonizing live poultry into a singly stackable and transportable colony basket, stacking and loading the trays on a transport, unloading and temporarily storing the poultry for subsequent processing. The system and method further includes the use of a modular colony basket for interchangeable use with the described system.

Abstract: A cleanable shoe-type diverter belt having narrow translatable pushers forming article-diverting shoes. Cam followers on the shoes below the pushers follow guides under the belt along an upper carryway run to translate the shoes along one or more transverse tracks across the width of the belt. Monolithic diverters support the belt on the carryway run and direct the shoes along different paths. Pusher returns in a lower returnway run guide diverted pushers back to a home position.

Abstract: A conveyor system with a pop-up transfer assembly for transferring articles off the end of conveyor belt having protrusions extending above the belt's outer conveying surface. The transfer assembly is cantilevered over the reversing path of the conveyor belt from a pivot. When a protrusion from the belt hits the transfer assembly, the transfer assembly pivots away from the belt about the pivot. When the protrusion is clear, the transfer assembly drops, by gravity, back to its home position proximate the belt. A bilateral transfer assembly is cantilevered in opposite directions to transfer articles off the end of one conveyor belt onto another conveyor belt that may or may not have protrusions.

Abstract: A cleanable shoe-type diverter belt having pegs that travel across the width of the diverter belt. Guides extending diagonally across the width of the belt contact the pegs to translate the pegs along their slots. In some versions vertical plates are attached to the pegs.

Abstract: A cleanable shoe-type diverter belt having narrow translatable pushers forming article-diverting shoes covering little or none of the belt's conveying surface. Cam followers on the shoes below the pushers follow selectively actuated or fixed guides under the belt to translate the shoes along a transverse track across the width of the belt. Cam followers of different lengths are programmed to follow different paths by multi-level guides.