Abstract: A downhole gas separator fluid mover assembly comprising a fluid mover having an inlet and an outlet, a separation device, a separation chamber, and a flow path separator located downstream of the fluid mover. The fluid mover comprising a centrifugal pump stage with an impeller and a diffuser moves production fluid comprising a high viscosity fluid portion and a gas portion to the separation device. The separation device produces a fluid motion that separates the gas phase from the liquid phase in response to the flow rate of production fluid from the fluid mover. A portion of the high viscosity fluid passes through the gas phase discharge port in response to the over-supply of high viscosity fluid to the liquid discharge port in response to the flow rate of the production fluid through the fluid mover.

Abstract: Aspects of the subject technology relate to systems, methods, and computer-readable media for identifying a wellbore pressure based on a predicted pump intake loss. A pump intake pressure after an intake for a submersible pump deployed downhole in a wellbore is identified. An intake loss prediction model for identifying a virtual intake loss associated with the intake for the submersible pump as a function of one or more intake loss parameters is accessed. The virtual intake loss is identified by applying the intake loss prediction model based on intake loss prediction input of the one or more intake loss parameters. A pump intake pressure before the intake for the submersible pump is determined based on the virtual intake loss and the identified pump intake pressure after the intake.

Abstract: An electrical submersible pump assembly comprising a first section and a second section with an outer housing and a drive shaft. A coupling assembly comprising a coupling, a thrust pin, and a retainer ring mechanically couples the first drive shaft to the second drive shaft. The coupling is generally cylindrical in shape with splines formed along the inner surface configured to transfer torque from the first shaft to the second shaft. The thrust pin is installed in a pin bore in the lower shaft and extends into a retainer bore in the upper shaft. The retainer ring is installed between a groove in the retainer bore and a retainer groove on the outside of the thrust pin. The thrust pin is configured to transfer tensile stress from the retainer bore in first drive shaft to the pin bore in the second drive shaft.

Abstract: An electric submersible pump (ESP) assembly. The ESP assembly comprises an electric motor; a seal section; a fluid intake; a charge pump assembly located downstream of the fluid intake and having an inlet in fluid communication with an outlet of the fluid intake, having a fluid mover coupled to a drive shaft, and having a fluid reservoir located downstream of the fluid mover; a gas separator assembly located downstream of the charge pump assembly and having an inlet in fluid communication with an outlet of the charge pump assembly; and a production pump assembly located downstream of the gas separator assembly and having an inlet in fluid communication with a liquid phase discharge port of the gas separator assembly.

Abstract: An electrical submersible pump assembly comprising a first section and a second section with an outer housing and a drive shaft. A coupling assembly comprising a coupling, a first and a second locking keys, and a plunger assembly mechanically couples the first drive shaft to the second drive shaft. The coupling is cylindrical in shape with splines configured to transfer torque from the first drive shaft to the second drive shaft. The plunger assembly extends the first and second set of locking keys from a key port in the first shaft and second shaft into a groove within the coupling. The coupling assembly is configured to transfer tensile stress from the first drive shaft to the second drive shaft in response to extending the first locking key in the first groove and the second locking key in the second groove of the coupling.

Abstract: An electrical submersible pump assembly comprising a first section and a second section with an outer housing and a drive shaft. A coupling assembly comprising a coupling, a thrust pin, and a retainer ring mechanically couples the first drive shaft to the second drive shaft. The coupling is generally cylindrical in shape with splines formed along the inner surface configured to transfer torque from the first shaft to the second shaft. The thrust pin is installed in a pin bore in the lower shaft and extends into a retainer bore in the upper shaft. The retainer ring is installed between a groove in the retainer bore and a retainer groove on the outside of the thrust pin. The thrust pin is configured to transfer tensile stress from the retainer bore in first drive shaft to the pin bore in the second drive shaft.

Abstract: Pumping of wellbore fluid to a surface may have a detrimental effect on the pump performance due to high gas concentrations in the fluid. A pump system that utilizes a helix gas separator provides greater pump efficiency by effectively removing the gas phase of the fluid. The wellbore fluid received at a pump system is directed from an intake to a gas separator that utilizes a stationary auger. The stationary auger induces rotational motion of the wellbore fluid causing the wellbore fluid to separate into a gas phase and a liquid phase. The stationary auger utilizes a tapered diameter and an opening between one or more helixes or vanes to separate a gas phase more efficiently from a liquid phase of a fluid.

Abstract: A downhole gas separator and pump assembly. The downhole gas separator and pump assembly comprises a drive shaft; a first fluid mover having an inlet and an outlet; a separation chamber located downstream of the first fluid mover and fluidically coupled to the outlet of the first fluid mover; a gas flow path and liquid flow path separator located downstream of the separation chamber, having an inlet fluidically coupled to the separation chamber, having a gas phase discharge port open to an exterior of the assembly, and having a liquid phase discharge port; and a second fluid mover mechanically coupled to the drive shaft, located downstream of the first gas flow path and liquid flow path separator, and having an inlet fluidically coupled to the fluid phase discharge port of the first gas flow path and liquid flow path separator.

Abstract: Pumping of wellbore fluid to a surface may have a detrimental effect on the pump performance due to high gas concentrations in the fluid. A pump system that utilizes a helix gas separator provides greater pump efficiency by effectively removing the gas phase of the fluid. The wellbore fluid received at a pump system is directed from an intake to a gas separator that utilizes a stationary auger. The stationary auger induces rotational motion of the wellbore fluid causing the wellbore fluid to separate into a gas phase and a liquid phase. The stationary auger utilizes a tapered diameter and an opening between one or more helixes or vanes to separate a gas phase more efficiently from a liquid phase of a fluid.

Abstract: A downhole tool for preventing pump blockage includes an outer conduit defining an outer flow path, an inner conduit located within the outer conduit defining an inner flow path and a space between the inner conduit and the outer conduit. The inner conduit includes one or more angled passageways to allow one-way debris flow. A pressure regulated valve is coupled to the upper end of the outer conduit and configured to open to expand an adjustable width angled passageway defined by the pressure regulated valve. An upper end of the inner conduit is configured to allow fluid bypass of the angled passageways of the inner conduit when the angled passageways are blocked with debris.

Abstract: The disclosure provides a pump system including a pump, a gas relief valve coupled to the pump, a motor configured to turn the pump, and a sensor configured to measure a parameter of at least one of a fluid or the pump system. The gas relief valve includes an actuator and a rotary disk system, and the rotary disk system includes a stationary disk and a rotary disk. The actuator is rotationally coupled to the rotary disk, and in a first position, the gas relief valve directs a flow of a fluid into a production tubing and in a second position, the gas relief valve directs the flow of the fluid into an annulus of a wellbore.

Abstract: A downhole gas separator and pump assembly. The downhole gas separator and pump assembly comprises a drive shaft; a first fluid mover having an inlet and an outlet; a separation chamber located downstream of the first fluid mover and fluidically coupled to the outlet of the first fluid mover; a gas flow path and liquid flow path separator located downstream of the separation chamber, having an inlet fluidically coupled to the separation chamber, having a gas phase discharge port open to an exterior of the assembly, and having a liquid phase discharge port; and a second fluid mover mechanically coupled to the drive shaft, located downstream of the first gas flow path and liquid flow path separator, and having an inlet fluidically coupled to the fluid phase discharge port of the first gas flow path and liquid flow path separator.

Abstract: An electric submersible pump (ESP) assembly. The ESP assembly comprises an electric motor; a seal section; a fluid intake; a charge pump assembly located downstream of the fluid intake and having an inlet in fluid communication with an outlet of the fluid intake, having a fluid mover coupled to a drive shaft, and having a fluid reservoir located downstream of the fluid mover; a gas separator assembly located downstream of the charge pump assembly and having an inlet in fluid communication with an outlet of the charge pump assembly; and a production pump assembly located downstream of the gas separator assembly and having an inlet in fluid communication with a liquid phase discharge port of the gas separator assembly.

Abstract: A downhole gas separator fluid mover assembly comprising a fluid mover having an inlet and an outlet, a separation device, a separation chamber, and a flow path separator located downstream of the fluid mover. The fluid mover comprising a centrifugal pump stage with an impeller and a diffuser moves production fluid comprising a high viscosity fluid portion and a gas portion to the separation device. The separation device produces a fluid motion that separates the gas phase from the liquid phase in response to the flow rate of production fluid from the fluid mover. A portion of the high viscosity fluid passes through the gas phase discharge port in response to the over-supply of high viscosity fluid to the liquid discharge port in response to the flow rate of the production fluid through the fluid mover.

Abstract: Pumping of wellbore fluid to a surface may have a detrimental effect on the pump performance due to high gas concentrations in the fluid. A pump system that utilizes a helix gas separator provides greater pump efficiency by effectively removing the gas phase of the fluid. The wellbore fluid received at a pump system is directed from an intake to a gas separator that utilizes a stationary auger. The stationary auger induces rotational motion of the wellbore fluid causing the wellbore fluid to separate into a gas phase and a liquid phase. The stationary auger utilizes a tapered diameter and an opening between one or more helixes or vanes to separate a gas phase more efficiently from a liquid phase of a fluid.

Abstract: The disclosure provides a pump system including a pump, a gas relief valve coupled to the pump, a motor configured to turn the pump, and a sensor configured to measure a parameter of at least one of a fluid or the pump system. The gas relief valve includes an actuator and a rotary disk system, and the rotary disk system includes a stationary disk and a rotary disk. The actuator is rotationally coupled to the rotary disk, and in a first position, the gas relief valve directs a flow of a fluid into a production tubing and in a second position, the gas relief valve directs the flow of the fluid into an annulus of a wellbore.

Abstract: A downhole gas separator assembly. The gas separator comprises a drive shaft; a first fluid mover mechanically coupled to the drive shaft having a fluid inlet and a fluid outlet; a fluid reservoir concentrically disposed around the drive shaft and located downstream of the first fluid mover, wherein an inside surface of the fluid reservoir and an outside surface of the drive shaft define a first annulus that is fluidically coupled to the fluid outlet of the first fluid mover; a second fluid mover having a fluid inlet and a fluid outlet, wherein the second fluid mover is located downstream of the fluid reservoir, and wherein the fluid inlet of the second fluid mover is fluidically coupled to the first annulus; and a gas flow path and liquid flow path separator having a gas phase discharge port open to an exterior of the assembly and a liquid phase discharge port.

Abstract: A downhole gas separator and pump assembly. The downhole gas separator and pump assembly comprises a drive shaft; a first fluid mover having an inlet and an outlet; a separation chamber located downstream of the first fluid mover and fluidically coupled to the outlet of the first fluid mover; a gas flow path and liquid flow path separator located downstream of the separation chamber, having an inlet fluidically coupled to the separation chamber, having a gas phase discharge port open to an exterior of the assembly, and having a liquid phase discharge port; and a second fluid mover mechanically coupled to the drive shaft, located downstream of the first gas flow path and liquid flow path separator, and having an inlet fluidically coupled to the fluid phase discharge port of the first gas flow path and liquid flow path separator.

Abstract: An electric submersible pump (ESP) assembly. The ESP assembly comprises a pump intake defining a plurality of intake ports disposed circumferentially around the pump intake, a first plurality of centralizer wings disposed radially about the pump intake on a downhole side of the intake ports, a second plurality of centralizer wings disposed radially about the pump intake on an uphole side of the intake ports, and a self-orienting sleeve disposed around the intake ports, captured by the first and second plurality of centralizer wings, and free to hang down on upward facing intake ports when the ESP assembly is disposed in a horizontal or offset position.

Abstract: Pumping of wellbore fluid to a surface may have a detrimental effect on the pump performance due to high gas concentrations in the fluid. A pump system that utilizes a helix gas separator provides greater pump efficiency by effectively removing the gas phase of the fluid. The wellbore fluid received at a pump system is directed from an intake to a gas separator that utilizes a stationary auger. The stationary auger induces rotational motion of the wellbore fluid causing the wellbore fluid to separate into a gas phase and a liquid phase. The stationary auger utilizes a tapered diameter and an opening between one or more helixes or vanes to separate a gas phase more efficiently from a liquid phase of a fluid.