Patents by Inventor Chantal Louis

Chantal Louis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11879036
    Abstract: The present invention relates to poly(ether ketone ketone) (PEKK) polymers, a method for the manufacture thereof, to articles and composites made therefrom, to methods of making the composites, and composite articles including the PEKK composites. It was surprisingly discovered that by synthesizing the PEKK polymers from low-metal monomers and selectively controlling the relative amounts of reactants during the synthesis, PEKK polymers having unexpectedly improved melt stability can be obtained. The PEKK composites including the PEKK polymers are especially well-suited for fabrication of thick composite parts where melt stability of the polymer matrix is important.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: January 23, 2024
    Assignees: SOLVAY SPECIALTY POLYMERS USA, LLC, Cytec Industries Inc.
    Inventors: Chantal Louis, James Pratte
  • Publication number: 20240002597
    Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, using a part material (M) comprising at least one PEEK-PEoEK copolymer, in particular to a 3D object obtainable by Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) from this part material (M).
    Type: Application
    Filed: November 23, 2021
    Publication date: January 4, 2024
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, Justin Sirrine, Ryan Hammonds
  • Publication number: 20230416461
    Abstract: Described herein are poly(ether ketone ketone) (“PEKK”) polymers having improved processability. It was surprisingly discovered that by selectively controlling the relative amounts of reactants during the synthesis, PEKK polymers having unexpectedly lower melt viscosities can be obtained. More particularly, by selectively controlling the relative amounts of monomers used to form recurring units of the PEKK polymer, in conjunction with selective control of other reaction components, the resulting PEKK polymers had reduced viscosities, relative to PEKK polymers synthesized by using tradition reaction schemes (“traditional PEKK polymers”). By providing PEKK polymers with lower melt viscosities, the PEKK polymers described herein have improved processability.
    Type: Application
    Filed: September 1, 2023
    Publication date: December 28, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Patent number: 11851541
    Abstract: The present invention generally relates a composite material containing fibers and a resin matrix that comprises a PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95 in contact with at least a part of the surface of such fibers. The present invention also relates to methods for making such composite materials, shaped articles made from such composite materials, and methods of making such articles.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: December 26, 2023
    Assignees: SOLVAY SPECIALTY POLYMERS USA, LLC, Cytec Industries Inc.
    Inventors: Chantal Louis, James Francis Pratte
  • Patent number: 11851526
    Abstract: A PEKK polymer powder, having a d0.9-value less than 150 ?m, wherein the PEKK polymer has a Td(1%) of at least 500° C., as measured by thermal gravimetric analysis according to ASTM D3850, heating from 30° C. to 800° C. under nitrogen using a heating rate of 10° C./min. A method for producing a PEKK powder for the use in a method for manufacturing a 3D object, in which the PEKK has a Td(1%) of at least 500° C., as measured by thermal gravimetric analysis according to ASTM D3850, heating from 30° C. to 800° C. under nitrogen using a heating rate of 10° C./min, and the powder has been manufactured by grinding from a coarser powder and has a d0.9-value less than 150 ?m, as measured by laser scattering in isopropanol.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: December 26, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Scott A. Harding
  • Patent number: 11845832
    Abstract: A method of making a PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 45/55, the PEEK-PEoEK copolymer obtained from the method and the polymer composition including the PEEK-PEoEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: December 19, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Publication number: 20230331979
    Abstract: Fiber reinforced composite material comprising a thermoplastic matrix comprising blends of poly(ether ketone ketone) (PEKK) polymers, their method of manufacture and articles obtained therefrom.
    Type: Application
    Filed: June 4, 2021
    Publication date: October 19, 2023
    Applicants: SOLVAY SPECIALTY POLYMERS USA, LLC, Cytec Industries Inc.
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, James Francis Pratte
  • Patent number: 11780962
    Abstract: Described herein are poly(ether ketone ketone) (“PEKK”) polymers having improved processability. It was surprisingly discovered that by selectively controlling the relative amounts of reactants during the synthesis, PEKK polymers having unexpectedly lower melt viscosities can be obtained. More particularly, by selectively controlling the relative amounts of monomers used to form recurring units of the PEKK polymer, in conjunction with selective control of other reaction components, the resulting PEKK polymers had reduced viscosities, relative to PEKK polymers synthesized by using tradition reaction schemes (“traditional PEKK polymers”). By providing PEKK polymers with lower melt viscosities, the PEKK polymers described herein have improved processability.
    Type: Grant
    Filed: December 19, 2017
    Date of Patent: October 10, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Patent number: 11773218
    Abstract: A method of making a PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55, the PEEK-PEmEK copolymer obtained from the method and the polymer composition including the PEEK-PEmEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: October 3, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 11760899
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEoEK copolymers compositions, in contact with at least a part of the surface of a metal substrate, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: September 19, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 11732090
    Abstract: Described herein are PEKK polymers having improved processability and improved crystallinity. It was surprisingly found that PEKK polymers formed using a specifically adapted nucleophilic synthesis route, in which different monomers are added in to the polymerization reaction at different points during the synthesis, had lower glass transition temperatures (“Tg”) and increased crystallinities, relative to PEKK polymers formed using traditional nucleophilic synthesis routes (“traditional PEKK polymers”). Furthermore, compared with PEKK polymers synthesized using an electrophilic synthesis routes, the PEKK polymers described herein and significantly lower halogen content. The synthesis routes includes a first heating of a first monomer blend in a reaction mixture, a subsequent first addition of a second monomer blend to the reaction mixture, and a second heating of the reaction mixture subsequent to the first addition.
    Type: Grant
    Filed: December 19, 2017
    Date of Patent: August 22, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Patent number: 11708457
    Abstract: The invention pertains to certain copolymers (PEDEK/PEEK), comprising a majority of “PEDEK”-type recurring units, which, thanks to the predominance of PEDEK-type units, their structural homogeneity and regularity, and absence of chlorinated end groups, possess a suitable molecular structure and crystallization behaviour so as to deliver improved mechanical properties and outstanding chemical resistance, and which are useful in numerous fields of endeavours, including notably in the oil&gas industry, and more specifically for the manufacture of parts used in oil and gas extraction systems.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: July 25, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, David B. Thomas, Mohammad Jamal El-Hibri, Ryan Hammonds
  • Publication number: 20230102203
    Abstract: The present invention relates to novel polyaryl ether ketone copolymers, a method for their preparation, polymer compositions including the same and shaped articles manufactured from said polymer compositions.
    Type: Application
    Filed: April 2, 2021
    Publication date: March 30, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Patent number: 11591451
    Abstract: A polymer composition includes at least one poly(aryl ether ketone) (PAEK) component and at least one low molecular weight aromatic compound. A polymer metal junction including the polymer composition and a method of making a polymer metal junction are also described.
    Type: Grant
    Filed: August 1, 2017
    Date of Patent: February 28, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS, LLC
    Inventors: Mohammad Jamal El-Hibri, Chantal Louis, David B. Thomas
  • Publication number: 20220396668
    Abstract: The present invention relates to a process for preparing a polysulfone (PSU) polymer having a low yellowness index (YI). The present disclosure also relates to a PSU obtained from this process, as well as to articles incorporating this PSU.
    Type: Application
    Filed: November 17, 2020
    Publication date: December 15, 2022
    Inventors: Atul BHATNAGAR, Gregory GOSCHY, Chantal LOUIS, David B. THOMAS
  • Patent number: 11525033
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEmEK copolymers compositions, in contact with a metal substrate, wherein the PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: December 13, 2022
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Publication number: 20220380536
    Abstract: The present invention generally relates to a powder comprising a PEEK-PEoEK copolymer, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to a method of preparing the powder, as well as to the uses of the powder for coating, compression molding and to prepare a three-dimensional (3D) object.
    Type: Application
    Filed: June 11, 2020
    Publication date: December 1, 2022
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI
  • Publication number: 20220315699
    Abstract: A method of making a PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 45/55, the PEEK-PEoEK copolymer obtained from the method and the polymer composition including the PEEK-PEoEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.
    Type: Application
    Filed: June 2, 2020
    Publication date: October 6, 2022
    Inventor: Chantal LOUIS
  • Publication number: 20220315791
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEoEK copolymers compositions, in contact with at least a part of the surface of a metal substrate, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Application
    Filed: June 2, 2020
    Publication date: October 6, 2022
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI
  • Publication number: 20220315717
    Abstract: The present invention generally relates a composite material containing fibers and a resin matrix that comprises a PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95 in contact with at least a part of the surface of such fibers. The present invention also relates to methods for making such composite materials, shaped articles made from such composite materials, and methods of making such articles.
    Type: Application
    Filed: July 8, 2020
    Publication date: October 6, 2022
    Inventors: Chantal LOUIS, James Francis PRATTE