Patents by Inventor Charles H. Moore

Charles H. Moore has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11499312
    Abstract: A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and remove the ceiling installation.
    Type: Grant
    Filed: October 9, 2018
    Date of Patent: November 15, 2022
    Assignee: 3FORM, LLC
    Inventors: Charles H. Moore, Matthew T. Sutton, Danielle P. Hadley, Guillaume Martin, Michael Damen
  • Publication number: 20210245400
    Abstract: An architectural resin panel that incorporates plastic granules fused together to form a panel core. A portion of the plastic granules are contaminant granules that at least partially include a contaminant material, such as a piece of fabric, plastic film, or plant material. The granules used to form the panel core may be sourced from waste plastic material that would otherwise be required to undergo waste processing.
    Type: Application
    Filed: August 28, 2020
    Publication date: August 12, 2021
    Inventor: Charles H. Moore
  • Publication number: 20190106883
    Abstract: A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and removed the ceiling installation.
    Type: Application
    Filed: October 9, 2018
    Publication date: April 11, 2019
    Inventors: Charles H. Moore, Matthew T. Sutton, Danielle P. Hadley, Guillaume Martin, Michael Damen
  • Patent number: 9702146
    Abstract: Implementations of the present invention relate to for incorporating virgin or recycled thermoplastic resin materials into architectural thermoplastic panels that have ordered and reproducible geometric patterns. More specifically, at least one implementation provides a method for fusing thermoplastic elongated members, such as circular rods and rectangular bars, sourced from recycled thermoplastic resin to form the architectural thermoplastic panels.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: July 11, 2017
    Assignee: 3Form, LLC
    Inventors: Matthew T. Sutton, John E. C. Willham, Charles H. Moore
  • Patent number: 9186868
    Abstract: A method for manufacturing the biopolymer panel may include positioning a plurality of biopolymer sheets adjacent to one another, and subjecting them to a laminating temperature that exceeds the glass-transition temperature of the sheets for a time period sufficient to achieve lamination. The laminate panel is then quenched at a quenching temperature that is below the glass-transition temperature. The time period during lamination, as well as any “rest” period between lamination and quenching, is sufficiently short so as to prevent clouding or hazing as a result of crystallization of the biopolymer resin materials. In addition, the panel exhibits sufficient flame retardancy to meet applicable building codes, exhibits sufficient impact resistance for use as a decorative or structural panel building material, and exhibits no substantial thermally induced degradation as a result of subjection to the laminating temperature. The panels may be used as decorative or structural building materials.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: November 17, 2015
    Assignee: 3form, LLC
    Inventors: Charles H. Moore, John E. C. Willham
  • Patent number: 9097015
    Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: August 4, 2015
    Assignee: 3form, LLC
    Inventors: Charles H. Moore, Matthew T. Sutton, John E. C. Willham
  • Patent number: 9091067
    Abstract: A structured-core laminate panel can be made in an efficient, structurally sound manner without the use of adhesives (film or liquid forms) using materials with different melt or glass transition temperatures. In one implementation, a manufacturer positions one or more resin substrates about a structured core, which comprises a relatively high melt or glass transition temperature compared with that of the one or more resin substrates. The manufacturer heats the assembly to at least the glass transition temperature of the resin substrates, but not to the melt or glass transition temperature of the structured core. This allows the one or more resin substrates to melt and bond (mechanically, chemically, or both) to the structured core on one side (or inner surface), while maintaining a substantially planar or original conformation on an opposing side (or outer surface).
    Type: Grant
    Filed: April 3, 2014
    Date of Patent: July 28, 2015
    Assignee: 3form, LLC
    Inventors: M. Hoyt Brewster, Charles H. Moore, John E. C. Willham
  • Patent number: 9091066
    Abstract: A structured-core laminate panel can be made in an efficient, structurally sound manner without the use of adhesives (film or liquid forms) using materials with different melt or glass transition temperatures. In one implementation, a manufacturer positions one or more resin substrates about a structured core, which comprises a relatively high melt or glass transition temperature compared with that of the one or more resin substrates. The manufacturer heats the assembly to at least the glass transition temperature of the resin substrates, but not to the melt or glass transition temperature of the structured core. This allows the one or more resin substrates to melt and bond (mechanically, chemically, or both) to the structured core on one side (or inner surface), while maintaining a substantially planar or original conformation on an opposing side (or outer surface).
    Type: Grant
    Filed: September 17, 2013
    Date of Patent: July 28, 2015
    Assignee: 3form, LLC
    Inventors: M. Hoyt Brewster, Charles H. Moore, John E. C. Willham
  • Patent number: 9090117
    Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: July 28, 2015
    Assignee: 3form, LLC
    Inventors: Charles H. Moore, Matthew T. Sutton, John E. C. Willham, M. Hoyst Brewster
  • Publication number: 20150183264
    Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.
    Type: Application
    Filed: March 13, 2015
    Publication date: July 2, 2015
    Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham, M. Hoyt Brewster
  • Patent number: 8968854
    Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing architectural resin panels having a thick three-dimensional interlayer. In particular, at least one implementation includes a layup assembly that includes a decorative interlayer, positioned between resin sheets, that decorative interlayer comprising one or more three-dimensional decorative objects and one or more resin blocks. At least one implementation also includes a single-step lamination or pressing process that uses a combination of heat and pressure to melt the resin sheets and the resin blocks together, forming a decorative resin panel which includes the three-dimensional objects.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: March 3, 2015
    Assignee: 3form, LLC
    Inventors: Guillaume Martin, Charles H. Moore, Matthew T. Sutton
  • Publication number: 20140314896
    Abstract: Implementations of the present disclosure relate to systems, methods, and apparatus for finishing polymer products and producing one or more designs, textures, and/or embossment patterns on the surface thereof. At least one implementation includes a printed mold that a manufacturer can produce quickly and inexpensively by producing a three-dimensional representation of a two-dimensional image on the surface of a substrate material. The printed mold also can allow the manufacturer to customize designs, textures, and/or embossment patterns on polymer products, while reducing manufacturing costs.
    Type: Application
    Filed: March 14, 2014
    Publication date: October 23, 2014
    Applicant: 3form, Inc.
    Inventors: Matthew T. Sutton, John E.C. Willham, Charles H. Moore, M. Hoyt Brewster
  • Publication number: 20140283472
    Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.
    Type: Application
    Filed: October 11, 2012
    Publication date: September 25, 2014
    Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham
  • Publication number: 20140272294
    Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.
    Type: Application
    Filed: February 22, 2012
    Publication date: September 18, 2014
    Applicant: 3form, Inc.
    Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham, M. Hoyst Brewster
  • Patent number: 8825924
    Abstract: A computer array (10) has a plurality of computers (12). The computers (12) communicate with each other asynchronously, and the computers (12) themselves operate in a generally asynchronous manner internally. When one computer (12) attempts to communicate with another it goes to sleep until the other computer (12) is ready to complete the transaction, thereby saving power and reducing heat production. A plurality of read lines (18), write lines (20) and data lines (22) interconnect the computers (12). When one computer (12) sets a read line (18) high and the other computer sets a corresponding write line (20) then data is transferred on the data lines (22). When both the read line (18) and corresponding write line (20) go low this allows both communicating computers (12) to know that the communication is completed. An acknowledge line (72) goes high to restart the computers (12).
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: September 2, 2014
    Assignee: Array Portfolio LLC
    Inventor: Charles H. Moore
  • Publication number: 20140215964
    Abstract: A structured-core laminate panel can be made in an efficient, structurally sound manner without the use of adhesives (film or liquid forms) using materials with different melt or glass transition temperatures. In one implementation, a manufacturer positions one or more resin substrates about a structured core, which comprises a relatively high melt or glass transition temperature compared with that of the one or more resin substrates. The manufacturer heats the assembly to at least the glass transition temperature of the resin substrates, but not to the melt or glass transition temperature of the structured core. This allows the one or more resin substrates to melt and bond (mechanically, chemically, or both) to the structured core on one side (or inner surface), while maintaining a substantially planar or original conformation on an opposing side (or outer surface).
    Type: Application
    Filed: April 3, 2014
    Publication date: August 7, 2014
    Applicant: 3FORM, LLC
    Inventors: M. Hoyt Brewster, Charles H. Moore, John E.C. Willham
  • Patent number: D810961
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: February 20, 2018
    Assignee: 3Form, LLC
    Inventors: M. Hoyt Brewster, Charles H. Moore, John E. C. Willham
  • Patent number: D884215
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: May 12, 2020
    Assignee: 3FORM, LLC
    Inventors: Guillaume Martin, Charles H. Moore
  • Patent number: D884216
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: May 12, 2020
    Assignee: 3FORM, LLC
    Inventors: Guillaume Martin, Charles H. Moore
  • Patent number: D905291
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: December 15, 2020
    Assignee: 3FORM, LLC
    Inventors: Guillaume Martin, Charles H. Moore