Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway that receives exhaust gas from the engine, a temperature sensor configured to generate a temperature signal associated with a temperature of the exhaust gas at a position along the exhaust gas pathway, and a reductant source. The system also includes first and second injectors in fluid communication with the reductant source. The first and second injectors are configured to inject reductant into the exhaust gas pathway at first and second rates. The system also includes a first treatment element positioned downstream of the first injector and within the exhaust gas pathway, and a controller in communication with the temperature sensor. The controller is configured to receive the temperature signal from the temperature sensor and adjust at least one of the first rate or the second rate based at least in part on the temperature signal.

Abstract: An integrated reductant mixer and heater apparatus for an exhaust treatment system is provided. The apparatus includes a housing for an exhaust stream to flow therethrough in an axial flow direction; a reductant injector configured to deliver a spray of reductant into the exhaust stream; at least one mixing fin disposed within the housing interior downstream of the reductant injector, the mixing fin having a primary deflection surface orientated parallel with, or at an acute angle relative to, the axial flow direction; a first heater element within the housing interior and extending within a first plane intersecting the axial flow direction proximate the primary deflection surface of the mixing fin; and a second heater element within the housing interior and extending within a second plane intersecting the axial flow direction proximate the primary deflection surface of the mixing fin and downstream from the first heater element.

Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway that receives exhaust gas from the engine, a temperature sensor configured to generate a temperature signal associated with a temperature of the exhaust gas at a position along the exhaust gas pathway, and a reductant source. The system also includes first and second injectors in fluid communication with the reductant source. The first and second injectors are configured to inject reductant into the exhaust gas pathway at first and second rates. The system also includes a first treatment element positioned downstream of the first injector and within the exhaust gas pathway, and a controller in communication with the temperature sensor. The controller is configured to receive the temperature signal from the temperature sensor and adjust at least one of the first rate or the second rate based at least in part on the temperature signal.

Abstract: An integrated reductant mixer and heater apparatus for an exhaust treatment system is provided. The apparatus includes a housing for an exhaust stream to flow therethrough in an axial flow direction; a reductant injector configured to deliver a spray of reductant into the exhaust stream; at least one mixing fin disposed within the housing interior downstream of the reductant injector, the mixing fin having a primary deflection surface orientated parallel with, or at an acute angle relative to, the axial flow direction; a first heater element within the housing interior and extending within a first plane intersecting the axial flow direction proximate the primary deflection surface of the mixing fin; and a second heater element within the housing interior and extending within a second plane intersecting the axial flow direction proximate the primary deflection surface of the mixing fin and downstream from the first heater element.

Abstract: A method of treating exhaust gas from an internal combustion engine includes sensing a temperature of the exhaust gas with a temperature sensor, comparing the sensed temperature with a threshold temperature, injecting a first reductant into the exhaust gas at a first location if the sensed temperature is less than the threshold temperature, and injecting a second reductant having a different composition than the first reductant into the exhaust gas at a second location if the sensed temperature is greater than the threshold temperature.

Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine, a temperature sensor configured to sense a temperature of the exhaust gas, a first injector configured to inject a first reductant into the exhaust gas pathway at a first location when the sensed temperature is below a threshold temperature, and a first treatment element positioned downstream of the first location. A second injector is configured to inject a second reductant of a different composition than the first reductant into the exhaust gas pathway at a second location downstream of the first treatment element when the sensed temperature is above the threshold temperature. The system further includes a second treatment element positioned downstream of the second location.

Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine and a first treatment element positioned within the exhaust gas pathway such that the first treatment element is close coupled to the engine. The first treatment element includes a NOx storage element. A first injector is configured to selectively introduce a first reductant into the exhaust gas pathway upstream of the first treatment element, and a second injector is configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element. The system includes a second treatment element positioned within the exhaust gas pathway downstream of the second injector, and the second treatment element includes a selective catalytic reduction (SCR) element.

Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust from the engine, a diesel particulate filter (DPF) element positioned in the exhaust gas pathway to capture particulate matter from the exhaust, and a regenerator operable to increase a temperature of the exhaust that passes through the DPF element. The system also includes a controller configured to selectively operate the exhaust gas treatment system in a first mode in which the regenerator is inactive such that a temperature of the exhaust is within a first range, a second mode in which the regenerator is activated to increase the temperature of the exhaust to a first target temperature beyond the first range, and a third mode in which the regenerator is activated to increase the temperature of the exhaust to a second target temperature greater than the first temperature.

Abstract: A method of treating exhaust gas from an internal combustion engine includes sensing a temperature of the exhaust gas with a temperature sensor, comparing the sensed temperature with a threshold temperature, injecting a first reductant into the exhaust gas at a first location if the sensed temperature is less than the threshold temperature, and injecting a second reductant having a different composition than the first reductant into the exhaust gas at a second location if the sensed temperature is greater than the threshold temperature.

Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine, a temperature sensor configured to sense a temperature of the exhaust gas, a first injector configured to inject a first reductant into the exhaust gas pathway at a first location when the sensed temperature is below a threshold temperature, and a first treatment element positioned downstream of the first location. A second injector is configured to inject a second reductant of a different composition than the first reductant into the exhaust gas pathway at a second location downstream of the first treatment element when the sensed temperature is above the threshold temperature. The system further includes a second treatment element positioned downstream of the second location.

Abstract: An exhaust gas treatment system for an internal combustion engine with an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine. The system includes a heater operable to heat the exhaust gas as it passes through the exhaust gas pathway, an injector configured to inject reductant into the exhaust gas pathway, a first treatment element positioned in the exhaust gas pathway downstream of the heater and the injector, and a second treatment element positioned in the exhaust gas pathway downstream of the first treatment element. At least one of the first treatment element or the second treatment element includes a selective catalytic reduction (SCR) element, and the exhaust gas treatment system does not include a precious metal catalyst upstream of the first treatment element.

Abstract: An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway that receives exhaust gas from the engine, a temperature sensor configured to generate a temperature signal associated with a temperature of the exhaust gas at a position along the exhaust gas pathway, and a reductant source. The system also includes first and second injectors in fluid communication with the reductant source. The first and second injectors are configured to inject reductant into the exhaust gas pathway at first and second rates. The system also includes a first treatment element positioned downstream of the first injector and within the exhaust gas pathway, and a controller in communication with the temperature sensor. The controller is configured to receive the temperature signal from the temperature sensor and adjust at least one of the first rate or the second rate based at least in part on the temperature signal.

Abstract: An exhaust gas sampling device coupled to an aftertreatment system for treating exhaust gas flowing therethrough. The exhaust gas sampling device comprises an inlet passage, an outlet passage, a sensor passage, and a sensor. The inlet passage extracts a portion of the exhaust gas from the aftertreatment system, and the portion of the exhaust gas has a physical property that that is substantially similar to an equivalent physical property of a cross section of the exhaust gas flowing through the aftertreatment system. The sensor passage is positioned fluidly between the inlet passage and the outlet passage, and the sensor is in fluid communication with the sensor passage for providing a signal indicative of a property of the portion of the exhaust gas. The outlet passage reintroduces the portion of the exhaust gas back into the aftertreatment system.

Abstract: A Diesel Exhaust Fluid (DEF) that includes urea, demineralized water and between 5 and 300 ppm formaldehyde, acetaldehyde, propianaldehyde, or butyraldehyde, and this formulation of DEF include less than 0.6 ppm of phosphates, calcium, iron, aluminum, magnesium, sodium, and potassium, the formulation also includes less than 0.3 ppm copper, zinc, chromium, and nickel. This formulation of DEF reduces the accumulation of urea deposit in the diesel exhaust system relative to other formulation of specification grade DEF that include less formaldehyde.

Abstract: A Diesel Exhaust Fluid (DEF) that includes urea, demineralized water and between 5 and 300 ppm formaldehyde, this formulation of DEF include less than 0.6 ppm of phosphates, calcium, iron, aluminum, magnesium, sodium, and potassium, the formulation also includes less than 0.3 ppm copper, zinc, chromium, and nickel. This formulation of DEF reduces the accumulation of urea deposit in the diesel exhaust system relative to other formulation of specification grade DEF that include less formaldehyde.

Abstract: A Diesel Exhaust Fluid (DEF) that includes urea, demineralized water and between 5 and 300 ppm formaldehyde, this formulation of DEF include less than 0.6 ppm of phosphates, calcium, iron, aluminum, magnesium, sodium, and potassium, the formulation also includes less than 0.3 ppm copper, zinc, chromium, and nickel. This formulation of DEF reduces the accumulation of urea deposit in the diesel exhaust system relative to other formulation of specification grade DEF that include less formaldehyde.

Abstract: An exhaust gas sampling device coupled to an aftertreatment system for treating exhaust gas flowing therethrough. The exhaust gas sampling device comprises an inlet passage, an outlet passage, a sensor passage, and a sensor. The inlet passage extracts a portion of the exhaust gas from the aftertreatment system, and the portion of the exhaust gas has a physical property that that is substantially similar to an equivalent physical property of a cross section of the exhaust gas flowing through the aftertreatment system. The sensor passage is positioned fluidly between the inlet passage and the outlet passage, and the sensor is in fluid communication with the sensor passage for providing a signal indicative of a property of the portion of the exhaust gas. The outlet passage reintroduces the portion of the exhaust gas back into the aftertreatment system.

Abstract: A Diesel Exhaust Fluid (DEF) that includes urea, demineralized water and between 5 and 300 ppm formaldehyde, acetaldehyde, propianaldehyde, or butyraldehyde, and this formulation of DEF include less than 0.6 ppm of phosphates, calcium, iron, aluminum, magnesium, sodium, and potassium, the formulation also includes less than 0.3 ppm copper, zinc, chromium, and nickel. This formulation of DEF reduces the accumulation of urea deposit in the diesel exhaust system relative to other formulation of specification grade DEF that include less formaldehyde.

Abstract: A particulate filter ash loading prediction method including the steps of determining a maximum average lifetime for the particulate filter; performing a calculation of a running average of time between regenerations of the particulate filter; calculating an end-of-service-life ratio of the particulate filter dependent upon the maximum average lifetime and the running average; and comparing the end-of-service-life ratio to a predetermined minimum end-of-service-life ratio. If the end-of-service-life ratio is equal to or less than the minimum end-of-service-life ratio then indicating that at least one of service and replacement of the particulate filter is needed due to ash loading.

Abstract: A method for determining the service interval of a particulate filter including the steps of determining a normalized current pressure differential across the particulate filter and determining a normalized pressure differential across the particulate filter for clean conditions. The clean pressure normalized pressure differential is subtracted from the current differential and divided by the time between regeneration to determine a current factor. A maximum factor is predetermined and compared to the current factor to determine service life for the particulate filter.