Patents by Inventor Daniel D. Sunshine

Daniel D. Sunshine has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200084886
    Abstract: An item may include fabric having insulating and conductive yarns or other strands of material. The conductive strands may form signal paths. Electrical components can be mounted to the fabric. Each electrical component may have an electrical device such as a semiconductor die that is mounted on an interposer substrate. The interposer may have contacts that are soldered to the conductive strands. A protective cover may encapsulate portions of the electrical component. To create a robust connection between the electrical component and the fabric, the conductive strands may be threaded through recesses in the electrical component. The recesses may be formed in the interposer or may be formed in a protective cover on the interposer. Conductive material in the recess may be used to electrically and/or mechanically connect the conductive strand to a bond pad in the recess. Thermoplastic material may be used to seal the solder joint.
    Type: Application
    Filed: November 15, 2019
    Publication date: March 12, 2020
    Inventors: Daniel D. Sunshine, David M. Kindlon, Michael B. Nussbaum, Andrew L. Rosenberg, Andrew Sterian, Breton M. Saunders, Christopher A. Schultz, David A. Bolt, Mark J. Beesley, Peter W. Mash, Steven Keating, Chang Liu, Lan Hoang
  • Patent number: 10579101
    Abstract: A transparent article, such as a transparent cover, for use as a cover glass for an electronic device, as well as methods for producing transparent articles, are disclosed. The transparent article can form a part of a housing of the portable electronic device and can provide an outer surface for a portion of the housing. The transparent article can be provided over a display of portable electronic device to provide a protective outer cover over the display. In one embodiment, the transparent article can be formed with a laminate structure. In another embodiment, the transparent article can be formed with a ribbed structure. In still another embodiment, a sapphire coating can be deposited on the transparent article to improve it strength. Advantageously, the transparent article is able to be not only thin and lightweight but also provide sufficient stiffness for use as a cover glass.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: March 3, 2020
    Assignee: APPLE INC.
    Inventors: Amy Qian, Daniel D. Sunshine, Jeremy C. Franklin, Michael K. Pilliod
  • Patent number: 10577732
    Abstract: Conductive yarns in a knitted fabric may include insulating cores covered with metal layers that form signal paths. Open circuits may be formed in the yarns by removing metal from the insulating cores at selected locations within the yarns. The fabric may be formed from rows of interlocked loops of the yarn. The open circuits may be located on the loops so that each loop with an open circuit has a first segment of the metal layer that is separated from a second segment of the layer by a portion of the loop from which the metal layer has been removed. Each electrical component may have terminals that span a respective one of the open circuits and that are shorted respectively to the metal of the first and second segments.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: March 3, 2020
    Assignee: Apple Inc.
    Inventors: Daniel A. Podhajny, Daniel D. Sunshine, Yohji Hamada
  • Patent number: 10566151
    Abstract: An item such as a fabric-based item may have one or more input devices. The input devices may have terminals that are electrically coupled to control circuitry. The control circuitry may make resistance measurements, capacitance measurements, and other measurements on the input devices to determine whether the input devices have been pressed by a user's finger or have otherwise received input. The input devices may be used to form an array of switches for a keyboard, may form buttons on an electronic device housing or case, may be part of an item of clothing, or may be incorporated into other items such as fabric-based items. The input devices may have collapsible fabric structures such as collapsible fabric domes. The terminals of the input devices may be formed from conductive strands of material in the fabric domes or may be supported by other structures that buckle under applied pressure.
    Type: Grant
    Filed: January 26, 2017
    Date of Patent: February 18, 2020
    Assignee: Apple Inc.
    Inventors: Paul Xiaopeng Wang, Siddhartha Hegde, Daniel D. Sunshine, Zheng Gao
  • Patent number: 10550497
    Abstract: Weaving equipment may include warp strand positioning equipment that positions warp strands and weft strand positioning equipment that inserts weft strands among the warp strands to form fabric. The fabric may include insulating strands and conductive strands. The conductive strands may be coupled to electrical devices using solder joints or other conductive connections. During weaving, an electrically controlled shuttle may dispense weft strands between warp strands. The electrically controlled shuttle may include control circuitry and communications circuitry. The communications circuitry may be used to support communications between the control circuitry and equipment external to the shuttle. Movable arms, cutters, heaters, soldering devices, strand dispensers, intertwining devices, and other electrically controlled devices may be incorporated into the shuttle and controlled by control signals from the control circuitry.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: February 4, 2020
    Assignee: Apple, Inc.
    Inventors: Daniel D. Sunshine, Andrew L. Rosenberg, Daniel A. Podhajny, Didio V. Gomes, Maurice P. May
  • Patent number: 10553540
    Abstract: A fabric-based item may include fabric layers and other layers of material. An array of electrical components may be mounted in the fabric-based item. The electrical components may be mounted to a support structure such as a flexible printed circuit. The flexible printed circuit may have a mesh shape formed from an array of openings. Serpentine flexible printed circuit segments may extend between the openings. The electrical components may be light-emitting diodes or other electrical devices. Polymer with light-scattering particles or other materials may cover the electrical components. The flexible printed circuit may be laminated between fabric layers or other layers of material in the fabric-based item.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: February 4, 2020
    Assignee: Apple Inc.
    Inventors: Daniel D. Sunshine, Paul S. Drzaic, Daniel A. Podhajny, David M. Kindlon, Hoon Sik Kim, Kathryn P. Crews, Yung-Yu Hsu
  • Publication number: 20200037077
    Abstract: An electronic device such as a pair of headphones may be provided with left and right speakers for playing audio to a user. Control circuitry in the electronic device may play audio through the speakers in an unreversed configuration in which left channel audio is played through a first of the speakers that is adjacent to a left ear of the user and right channel audio is played through a second of the speakers that is adjacent to a right ear of the user or a reversed configuration in which these channel assignments are reversed. The headphones may have ear cups that house the speakers. Capacitive touch sensors, force sensors, and other sensors on the ear cups may measure ear shapes and finger grip positions on the ear cups to determine whether to operate in the unreversed or reversed configuration. Sensors may gather gestures and other user touch input.
    Type: Application
    Filed: September 26, 2019
    Publication date: January 30, 2020
    Inventors: Jonathan R. Peterson, Daniel D. Sunshine, Yohji Hamada, Daniel A. Podhajny, Kathryn P. Crews, Jahan Minoo
  • Publication number: 20200029429
    Abstract: Strands of material may be intertwined using weaving techniques, knitting techniques, non-woven or entanglement techniques, or braiding techniques. Fabric that is formed from the strands of material may be used in forming a fabric-based item. The fabric based item may include electrical components. The strands may include conductive strands that form signal paths. The signal paths can carry electrical signals associated with operation of the electrical components. Each strand may have an elongated core and a coating. Strands may also include intermediate layers between the cores and coatings. The cores, intermediate layers, and coatings may be formed from polymer without conductive filler, polymer with conductive filler, and/or metal. A polymer core may be provided with recesses to help retain subsequently deposited layers such as a metal coating layer. The recesses may be grooves that extend along the longitudinal axis of the core.
    Type: Application
    Filed: September 25, 2019
    Publication date: January 23, 2020
    Inventors: Daniel D. Sunshine, Daniel A. Podhajny, Kathryn P. Crews, Kirk M. Mayer, John Arthur Maasberg
  • Publication number: 20200020639
    Abstract: A fabric-based item may include fabric layers and other layers of material. An array of electrical components may be mounted in the fabric-based item. The electrical components may be mounted to a support structure such as a flexible printed circuit. The flexible printed circuit may have a mesh shape formed from an array of openings. Serpentine flexible printed circuit segments may extend between the openings. The electrical components may be light-emitting diodes or other electrical devices. Polymer with light-scattering particles or other materials may cover the electrical components. The flexible printed circuit may be laminated between fabric layers or other layers of material in the fabric-based item.
    Type: Application
    Filed: September 26, 2019
    Publication date: January 16, 2020
    Inventors: Daniel D. Sunshine, Paul S. Drzaic, Daniel A. Podhajny, David M. Kindlon, Hoon Sik Kim, Kathryn P. Crews, Yung-Yu Hsu
  • Publication number: 20200017999
    Abstract: A fabric-based item may include a housing that is covered in fabric. Areas of the fabric may overlap input circuitry such as button switches, touch sensors, force sensors, proximity sensors, and other sensing circuitry and may overlap other components such as light-emitting components and haptic output devices. The fabric-based item may include control circuitry that gathers user input from the input circuitry and wireless communications circuitry that the control circuitry uses to transmit remote control commands and other wireless signals in response information from the input circuitry. The fabric-based item may have a weight that is located in the housing to orient the housing in a desired direction when the housing rests on a surface. A movable weight may tilt the housing in response to proximity sensor signals or other input. Portions of the fabric may overlap light-emitting components and optical fiber configured to emit light.
    Type: Application
    Filed: September 26, 2019
    Publication date: January 16, 2020
    Inventors: Daniel A. Podhajny, Daniel D. Sunshine, Kathryn P. Crews
  • Patent number: 10526731
    Abstract: Weaving equipment may include strand positioning equipment that positions warp strands and that inserts weft strands among the warp strands to form fabric. The weaving equipment may include one or more guide arms that pushes warp strands in the weft direction during weaving. Fabrics having warp strands that extend in both the warp direction and the weft direction may be used in forming circuitry in fabrics such as touch sensor circuitry. For example, a touch sensor in a fabric may be formed using first conductive warp strands that form first touch sensor electrodes and second conductive warp strands that form second touch sensor electrodes that overlap with the first touch sensor electrodes. The second conductive warp strands may each have a first portion that extends in the warp direction and a second portion that extends in the weft direction across the first touch sensor electrodes.
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: January 7, 2020
    Assignee: Apple, Inc.
    Inventors: Daniel A. Podhajny, Yohji Hamada, Kathryn P. Crews, Joseph B. Walker, Daniel D. Sunshine
  • Patent number: 10514772
    Abstract: A keyboard may be provided that has keys overlapped by a touch sensor. The keyboard may have key sensor circuitry for monitoring switching in the keys for key press input. The keyboard may also have touch sensor circuitry such as capacitive touch sensor circuitry that monitors capacitive electrodes in the touch sensor for touch sensor input such as multitouch gesture input. The keyboard may include an outer layer of fabric that overlaps the keys. The fabric may have openings that are arranged to form alphanumeric characters. Light sources may emit light that passes through the openings and illuminates the alphanumeric characters. The touch sensor may have signal lines that are not visible through the openings. The signal lines may be transparent, may be covered by a diffuser, or may circumvent the openings so that they do not overlap.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: December 24, 2019
    Assignee: Apple Inc.
    Inventors: Paul X. Wang, Chia Chi Wu, Qiliang Xu, Zheng Gao, Daniel D. Sunshine, Aidan N. Zimmerman
  • Patent number: 10496135
    Abstract: A transparent article, such as a transparent cover, for use as a cover glass for an electronic device, as well as methods for producing transparent articles, are disclosed. The transparent article can form a part of a housing of the portable electronic device and can provide an outer surface for a portion of the housing. The transparent article can be provided over a display of portable electronic device to provide a protective outer cover over the display. In one embodiment, the transparent article can be formed with a laminate structure. In another embodiment, the transparent article can be formed with a ribbed structure. In still another embodiment, a sapphire coating can be deposited on the transparent article to improve it strength. Advantageously, the transparent article is able to be not only thin and lightweight but also provide sufficient stiffness for use as a cover glass.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: December 3, 2019
    Assignee: APPLE INC.
    Inventors: Amy Qian, Daniel D. Sunshine, Jeremy C. Franklin, Michael K. Pilliod
  • Publication number: 20190354179
    Abstract: A fabric-based item such as a fabric glove may include force sensing circuitry. The force sensing circuitry may include force sensor elements formed from electrodes on a compressible substrate such as an elastomeric polymer substrate. The fabric may include intertwined strands of material including conductive strands. Signals from the force sensing circuitry may be conveyed to control circuitry in the item using the conductive strands. Wireless circuitry in the fabric-based item may be used to convey force sensor information to external equipment. The compressible substrate may have opposing upper and lower surfaces. Electrodes for the force sensor elements may be formed on the upper and lower surfaces. Stiffeners may overlap the electrodes to help decouple adjacent force sensor elements from each other. Integrated circuits can be attached to respective force sensing elements using adhesive.
    Type: Application
    Filed: July 29, 2019
    Publication date: November 21, 2019
    Inventors: Storrs T. Hoen, Daniel D. Sunshine, Aidan N. Zimmerman, Daniel A. Podhajny, Maurice P. May
  • Patent number: 10485103
    Abstract: An item may include fabric having insulating and conductive yarns or other strands of material. The conductive strands may form signal paths. Electrical components can be mounted to the fabric. Each electrical component may have an electrical device such as a semiconductor die that is mounted on an interposer substrate. The interposer may have contacts that are soldered to the conductive strands. A protective cover may encapsulate portions of the electrical component. To create a robust connection between the electrical component and the fabric, the conductive strands may be threaded through recesses in the electrical component. The recesses may be formed in the interposer or may be formed in a protective cover on the interposer. Conductive material in the recess may be used to electrically and/or mechanically connect the conductive strand to a bond pad in the recess. Thermoplastic material may be used to seal the solder joint.
    Type: Grant
    Filed: February 22, 2017
    Date of Patent: November 19, 2019
    Assignee: Apple Inc.
    Inventors: Daniel D. Sunshine, David M. Kindlon, Michael B. Nussbaum, Andrew L. Rosenberg, Andrew Sterian, Breton M. Saunders, Christopher A. Schultz, David A. Bolt, Mark J. Beesley, Peter W. Mash, Steven Keating, Chang Liu, Lan Hoang
  • Patent number: 10484793
    Abstract: An electronic device such as a pair of headphones may be provided with left and right speakers for playing audio to a user. Control circuitry in the electronic device may play audio through the speakers in an unreversed configuration in which left channel audio is played through a first of the speakers that is adjacent to a left ear of the user and right channel audio is played through a second of the speakers that is adjacent to a right ear of the user or a reversed configuration in which these channel assignments are reversed. The headphones may have ear cups that house the speakers. Capacitive touch sensors, force sensors, and other sensors on the ear cups may measure ear shapes and finger grip positions on the ear cups to determine whether to operate in the unreversed or reversed configuration. Sensors may gather gestures and other user touch input.
    Type: Grant
    Filed: August 24, 2016
    Date of Patent: November 19, 2019
    Assignee: Apple Inc.
    Inventors: Jonathan R. Peterson, Daniel D. Sunshine, Yohji Hamada, Daniel A. Podhajny, Kathryn P. Crews, Jahan C. Minoo
  • Publication number: 20190344536
    Abstract: An item may be formed from structures that include holes. Stitching may be used to form a seam that joins the structures. The stitching may be formed from a chain stitch that passes through the holes. The holes may be formed from loops of knit fabric or other holes. Leather layers, polymer layers, fabric layers, and other structures with holes may be joined using the stitching. During fabrication, a layer of material with holes may be placed on an adjustable-shape fixture having a bed of needles. The shape of the bed of nails in the adjustable-shape fixture may then be changed. After the fixture has been used to transform the shape of one or more of the structures, the structures may be placed on needles in an assembly fixture and the stitching between the structures may be formed. The item may be an electronic device cover or other item.
    Type: Application
    Filed: March 19, 2019
    Publication date: November 14, 2019
    Inventors: Sofiane Berlat, Aedhan M. Loomis, Peter F. Coxeter, Sarah J. Montplaisir, Timon A. Wright, Yohji Hamada, Patrick Perry, Chad J. Miller, Andrew L. Rosenberg, Daniel A. Podhajny, Daniel D. Sunshine, Jessica J. Lu, Lia M. Uesato, Donald L. Olmstead
  • Patent number: 10472742
    Abstract: An item may include fabric or other materials formed from intertwined strands of material. The item may include circuitry that produces signals. The strands of material may include non-conductive strands and conductive strands. The conductive strands may carry the signals produced by the circuitry. Conductive strands may be insulated by insulating strands that have been wrapped around the conductive strands. Insulating strands may include strands of fusible material that softens when heated to the appropriate temperature. Fusible insulating strands may be interspersed with insulating strands of a different material. The fusible insulating strands may be heated such that the fusible material melts and fills gaps between the other insulating strands, thereby forming a watertight covering over the conductive strand. The fusible insulating strands may be used to insulate electrical connections between conductive strands and/or between electronic components and conductive strands.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: November 12, 2019
    Assignee: Apple Inc.
    Inventors: Maurice P. May, Kiran K. Malladi, Daniel A. Podhajny, Daniel D. Sunshine
  • Patent number: 10470305
    Abstract: Strands of material may be intertwined using weaving techniques, knitting techniques, non-woven or entanglement techniques, or braiding techniques. Fabric that is formed from the strands of material may be used in forming a fabric-based item. The fabric based item may include electrical components. The strands may include conductive strands that form signal paths. The signal paths can carry electrical signals associated with operation of the electrical components. Each strand may have an elongated core and a coating. Strands may also include intermediate layers between the cores and coatings. The cores, intermediate layers, and coatings may be formed from polymer without conductive filler, polymer with conductive filler, and/or metal. A polymer core may be provided with recesses to help retain subsequently deposited layers such as a metal coating layer. The recesses may be grooves that extend along the longitudinal axis of the core.
    Type: Grant
    Filed: February 20, 2019
    Date of Patent: November 5, 2019
    Assignee: Apple Inc.
    Inventors: Daniel D. Sunshine, Daniel A. Podhajny, Kathryn P. Crews, Kirk M. Mayer, John Arthur Maasberg
  • Patent number: 10465314
    Abstract: A fabric-based item may include a housing that is covered in fabric. Areas of the fabric may overlap input circuitry such as button switches, touch sensors, force sensors, proximity sensors, and other sensing circuitry and may overlap other components such as light-emitting components and haptic output devices. The fabric-based item may include control circuitry that gathers user input from the input circuitry and wireless communications circuitry that the control circuitry uses to transmit remote control commands and other wireless signals in response information from the input circuitry. The fabric-based item may have a weight that is located in the housing to orient the housing in a desired direction when the housing rests on a surface. A movable weight may tilt the housing in response to proximity sensor signals or other input. Portions of the fabric may overlap light-emitting components and optical fiber configured to emit light.
    Type: Grant
    Filed: December 3, 2018
    Date of Patent: November 5, 2019
    Assignee: Apple Inc.
    Inventors: Daniel A. Podhajny, Daniel D. Sunshine, Kathryn P. Crews