Patents by Inventor David J. St. Clair

David J. St. Clair has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5486570
    Abstract: Polyurethane sealants and adhesives made with saturated, polyhydroxylated polydiene polymers and polyisocyanates have improved tack and peel strength when the crosslinked polyurethane has non-load bearing saturated hydrocarbon segments formed by use of substantially less than stoichiometric amounts of polyisocyanate or by addition of monohydroxylated polydiene polymers.
    Type: Grant
    Filed: September 29, 1994
    Date of Patent: January 23, 1996
    Assignee: Shell Oil Company
    Inventor: David J. St. Clair
  • Patent number: 5486568
    Abstract: The capping of anionic polymers to make functionalized polymers is used to make heterotelechelic polymers by using a protected functional initiator to polymerize a polymer comprising a conjugated diene and then capping the polymer with low surface energy fluorocarbons. The protected functional groups are stable under a variety of conditions and then readily convert to more reactive terminal functional groups useful for making sealants, coatings, molded or extruded goods and fibers having low surface energy.
    Type: Grant
    Filed: December 20, 1994
    Date of Patent: January 23, 1996
    Assignee: Shell Oil Company
    Inventors: Robert C. Bening, David J. St. Clair
  • Patent number: 5461112
    Abstract: The present invention provides a toughened epoxy resin composition comprising:(a) a curable aromatic epoxy resin,(b) a monohydroxylated epoxidized polydiene polymer which is comprised of at least two polymerizable ethenically unsaturated hydrocarbon monomers wherein at least one is a diene monomer which yields unsaturation suitable for epoxidation, and wherein the polymer contains from 0.5 to 7 milliequivalents of epoxy per gram of polymer, and(c) a curing agent.
    Type: Grant
    Filed: May 5, 1995
    Date of Patent: October 24, 1995
    Assignee: Shell Oil Company
    Inventors: Michael A. Masse, David J. St. Clair, James R. Erickson
  • Patent number: 5459200
    Abstract: The invention herein relates to polyurethane coating and adhesive compositions containing partially unsaturated monohydroxylated polydiene polymers which are comprised of at least two polymerizable ethylenically unsaturated monomers wherein at least one is a diene monomer which yields unsaturation suitable for epoxidation. The invention preferably encompasses the use of epoxidized derivatives of these novel partially unsaturated monohydroxylated polydiene polymers and epoxidized derivatives of unsaturated monohydroxylated polydiene polymers in such mating and adhesive compositions. The preferred monohydroxylated polydiene polymer of the present invention has a structural formula:(HO).sub.x -A-S.sub.z -B-(OH).sub.y (I)wherein A and B are polymer blocks which may be homopolymer blocks of conjugated diolefin monomers, copolymer blocks of conjugated diolefin monomers, or copolymer blocks of diolefin monomers and monoalkenyl aromatic hydrocarbon monomers.
    Type: Grant
    Filed: October 11, 1994
    Date of Patent: October 17, 1995
    Assignee: Shell Oil Company
    Inventor: David J. St. Clair
  • Patent number: 5449718
    Abstract: A viscous block copolymer of the formula(A--B--A.sub.p).sub.n --Y.sub.r --(A.sub.q --B).sub.mwherein Y is a coupling agent or coupling monomers, andwherein A and B are polymer blocks which may be homopolymer blocks of conjugated diolefin monomers, copolymer blocks of conjugated diolefin monomers or copolymer blocks of conjugated diolefin monomers and monoalkenyl aromatic hydrocarbon monomers, andwherein the A blocks have a higher number of more highly substituted aliphatic double bonds per unit of block mass than do the B blocks, andwherein the A blocks have a molecular weight from about 100 to about 3000 and the B blocks have a molecular weight from about 1000 to about 15,000, andwherein p and q are 0 or 1 and n>0, r is 0 or 1, m.gtoreq.0 and n+m ranges from 1 to 100.This block copolymer is preferably partially hydrogenated, epoxidized and crosslinked through at least some of the epoxy functionality to form an adhesive, coating or sealant composition.
    Type: Grant
    Filed: September 30, 1993
    Date of Patent: September 12, 1995
    Assignee: Shell Oil Company
    Inventors: James R. Erickson, David J. St. Clair
  • Patent number: 5420203
    Abstract: The present invention is a process for producing high diblock content block copolymer compositions which comprises (a) anionically polymerizing at least one vinyl aromatic hydrocarbon and at least one conjugated diene to form a living block copolymer, (b) coupling the block copolymer with a coupling agent selected from the group consisting of esters of carboxylic acids and asymmetric silanes to create a coupled polymer, (c) combining the coupled polymer with other components to form an enduse composition, and (d) heating the composition at a temperature up to 130.degree. C. for a time sufficient to decouple the coupled copolymer such that the amount of uncoupled copolymer in the composition ranges from 10 to 100% by weight of the total amount of block copolymer.
    Type: Grant
    Filed: May 17, 1994
    Date of Patent: May 30, 1995
    Assignee: Shell Oil Company
    Inventors: Steven H. Dillman, David J. St. Clair, Mark A. Berggren, Michael J. Modic
  • Patent number: 5420202
    Abstract: The present invention provides a toughened cycloaliphatic epoxy resin composition comprising:(a) a curable cycloaliphatic epoxy resin,(b) an epoxidized low viscosity polydiene polymer wherein the polymer contains from 2.0 to 6.0 milliequivalents of epoxy per gram of polymer, and(c) a curing agent.
    Type: Grant
    Filed: April 15, 1994
    Date of Patent: May 30, 1995
    Assignee: Shell Oil Company
    Inventors: David J. St. Clair, James R. Erickson
  • Patent number: 5405911
    Abstract: Hydrogenated butadiene polymers having terminal functional groups have minimum viscosity at any molecular weight when the 1,2-addition is between 30% and 70% Hydrogenated butadiene polymers having about two terminal hydroxyl groups per molecule have surprisingly lower viscosities at 30% to 70% 1,2-addition than similar polymers having either higher or lower amounts of 1,2-addition. The polymers are useful in making coatings, sealants, binders, and block copolymers with polyesters, polyamides, and polycarbonates.
    Type: Grant
    Filed: September 15, 1994
    Date of Patent: April 11, 1995
    Assignee: Shell Oil Company
    Inventors: Dale L. Handlin, Jr., Daniel E. Goodwin, Carl L. Willis, David J. St. Clair, John D. Wilkey, Michael J. Modic, Craig A. Stevens
  • Patent number: 5399626
    Abstract: A viscous block copolymer of the formula(A--B--A.sub.p).sub.n --Y.sub.r --(A.sub.q --B).sub.mwherein Y is a coupling agent or coupling monomers, andwherein A and B are polymer blocks which may be homopolymer blocks of conjugated diolefin monomers, copolymer blocks of conjugated diolefin monomers or copolymer blocks of conjugated diolefin monomers and monoalkenyl aromatic hydrocarbon monomers, andwherein the A blocks have a higher number of more highly substituted aliphatic double bonds per unit of block mass than do the B blocks, andwherein the A blocks have a molecular weight from about 100 to about 3000 and the B blocks have a molecular weight from about 1000 to about 15,000, andwherein p and q are 0 or 1 and n>0, r is 0 or 1, m.gtoreq.0 and n+m ranges from 1 to 100.This block copolymer is preferably partially hydrogenated, epoxidized and crosslinked through at least some of the epoxy functionality to form an adhesive, coating or sealant composition.
    Type: Grant
    Filed: June 29, 1993
    Date of Patent: March 21, 1995
    Assignee: Shell Oil Company
    Inventors: James R. Erickson, David J. St. Clair
  • Patent number: 5393843
    Abstract: Hydrogenated butadiene polymers having terminal functional groups have minimum viscosity at any molecular weight when the 1,2-addition is between 30% and 70%. Hydrogenated butadiene polymers having about two terminal hydroxyl groups per molecule have surprisingly lower viscosities at 30% to 70% 1,2-addition than similar polymers having either higher or lower amounts of 1,2-addition. The polymers are useful in making coatings, sealants, binders, and block copolymers with polyesters, polyamides, and polycarbonates.
    Type: Grant
    Filed: August 31, 1992
    Date of Patent: February 28, 1995
    Assignee: Shell Oil Company
    Inventors: Dale L. Handlin, Jr., Daniel E. Goodwin, Carl L. Willis, David J. St. Clair, John D. Wilkey, Michael J. Modic, Craig A. Stevens
  • Patent number: 5378761
    Abstract: A process for making a coating comprises the steps of reacting a monohydroxylated 1,3-butadiene polymer with a multifunctional isocyanate to form a modified resin which is reacted with a hydroxyl groups-containing acrylic or epoxy resin.
    Type: Grant
    Filed: June 24, 1993
    Date of Patent: January 3, 1995
    Assignee: Shell Oil Company
    Inventor: David J. St. Clair
  • Patent number: 5369167
    Abstract: An epoxy resin adhesive composition is provided, and a process to prepare this composition. The composition comprises: a modified hydrogenated block copolymer comprising at least one polymeric block containing predominantly monoalkenyl aromatic hydrocarbon monomer units and at least one polymeric block, prior to hydrogenation, containing predominantly conjugated diolefin monomer units. The modified hydrogenated block copolymer being modified with from 2 to about 200 anhydride or dicarboxylic acid groups per modified hydrogenated block copolymer molecule. The functionality is incorporated substantially into that portion of the polymer containing predominantly conjugated diolefin monomer units. The epoxy resin-modified block copolymer blend is held under high shear mixing under conditions sufficient to react an amount of the modified hydrogenated block copolymer functional groups with epoxy groups effective to provide a stable dispersion of the modified hydrogenated block copolymer in the epoxy resin.
    Type: Grant
    Filed: March 28, 1994
    Date of Patent: November 29, 1994
    Assignee: Shell Oil Company
    Inventors: Lorelle A. Pottick, David J. St. Clair
  • Patent number: 5362805
    Abstract: A process to produce a coating composition is provided comprising the steps of: providing from about 0.5 to about 80 parts by weight of a modified selectively hydrogenated block copolymer comprising at least one block of predominantly vinyl arene monomer units and at least one block which is, before hydrogenation, predominantly conjugated diolefin monomer units, the modified block copolymers having been modified by grafting predominantly to the conjugated diolefin block a carboxylic acid or acid derivative; blending the modified block copolymer with 100 parts by weight of an epoxy resin; heating the blend of the modified block copolymer and epoxy resin to above 150.degree. C. for a time sufficient for the carboxylic acid or acid derivative to form an adduct with the epoxy resin and recovering a coating composition.
    Type: Grant
    Filed: March 31, 1994
    Date of Patent: November 8, 1994
    Assignee: Shell Oil Company
    Inventor: David J. St. Clair
  • Patent number: 5356970
    Abstract: A process for making polymers of conjugated dienes which contain hydroxyl groups in the diene blocks which comprises(a) making a precursor polymer by polymerizing at least one conjugated diene which leaves 1,2 disubstituted, 1,1 disubstituted, 1,1,2 trisubstituted or tetrasubstituted olefinic unsaturation in the polymer,(b) optionally partially hydrogenating said precursor polymer,(c) epoxidizing said precursor polymer such that epoxy groups form at said substituted sites and the amount of epoxy functionality in the polymer is from 0.1 to 5 Meq/g polymer, and(d) reacting the epoxidized polymer with an alcohol solution of hydrochloric acid.A diene polymer containing 0.1 to 10 Meq/g polymer of hydroxyl group and comprised of alcohol units of the formula ##STR1## where R.sub.1 and R.sub.2 are hydrogen or alkyl radicals and X and X' are either --OH or --Cl and at least one of them is --OH.
    Type: Grant
    Filed: March 24, 1994
    Date of Patent: October 18, 1994
    Assignee: Shell Oil Company
    Inventors: Robert C. Bening, James R. Erickson, David J. St. Clair, Carma J. Gibler, Joe J. Flores
  • Patent number: 5356969
    Abstract: A process for making polymers of conjugated dienes which contain hydroxyl groups in the diene blocks which comprises(a) making a precursor polymer by polymerizing at least one conjugated diene which leaves 1,2 disubstituted, 1,1 disubstituted, 1,1,2 trisubstituted or tetrasubstituted olefinic unsaturation in the polymer,(b) optionally partially hydrogenating said precursor polymer,(c) epoxidizing said precursor polymer such that epoxy groups form at said substituted sites and the amount of epoxy functionality in the polymer is from 0.1 to 5 Meq/g polymer, and(d) reacting the epoxidized polymer with an alcohol solution of hydrochloric acid.A diene polymer containing 0.1 to 10 Meq/g polymer of hydroxyl group and comprised of alcohol units of the formula ##STR1## where R.sub.1 and R.sub.2 are hydrogen or alkyl radicals and X and X' are either --OH or --Cl and at least one of them is --OH.
    Type: Grant
    Filed: March 24, 1994
    Date of Patent: October 18, 1994
    Assignee: Shell Oil Company
    Inventors: Robert C. Bening, James R. Erickson, David J. St. Clair, Carma J. Gibler, Joe J. Flores
  • Patent number: 5356974
    Abstract: A process for making polymers of conjugated dienes which contain hydroxyl groups in the diene blocks which comprises(a) making a precursor polymer by polymerizing at least one conjugated diene which leaves 1,2 disubstituted, 1,1 disubstituted, 1,1,2 trisubstituted or tetrasubstituted olefinic unsaturation in the polymer,(b) optionally partially hydrogenating said precursor polymer,(c) epoxidizing said precursor polymer such that epoxy groups form at said substituted sites and the amount of epoxy functionality in the polymer is from 0.1 to 5 Meq/g polymer, and(d) reacting the epoxidized polymer with an alcohol solution of hydrochloric acid.A diene polymer containing 0.1 to 10 Meq/g polymer of hydroxyl group and comprised of alcohol units of the formula ##STR1## where R.sub.1 and R.sub.2 are hydrogen or alkyl radicals and X and X' are either --OH or --Cl and at least one of them is --OH.
    Type: Grant
    Filed: March 24, 1994
    Date of Patent: October 18, 1994
    Assignee: Shell Oil Company
    Inventors: Robert C. Bening, James R. Erickson, David J. St. Clair, Carma J. Gibler, Joe J. Flores
  • Patent number: 5356975
    Abstract: A process for making polymers of conjugated dienes which contain hydroxyl groups in the diene blocks which comprises(a) making a precursor polymer by polymerizing at least one conjugated diene which leaves 1,2 disubstituted, 1,1 disubstituted, 1,1,2 trisubstituted or tetrasubstituted olefinic unsaturation in the polymer,(b) optionally partially hydrogenating said precursor polymer,(c) epoxidizing said precursor polymer such that epoxy groups form at said substituted sites and the amount of epoxy functionality in the polymer is from 0.1 to 5 Meq/g polymer, and(d) reacting the epoxidized polymer with an alcohol solution of hydrochloric acid.A diene polymer containing 0.1 to 10 Meq/g polymer of hydroxyl group and comprised of alcohol units of the formula ##STR1## where R.sub.1 and R.sub.2 are hydrogen or alkyl radicals and X and X' are either --OH or --Cl and at least one of them is --OH.
    Type: Grant
    Filed: March 24, 1994
    Date of Patent: October 18, 1994
    Assignee: Shell Oil Company
    Inventors: Robert C. Bening, James R. Erickson, David J. St. Clair, Carma J. Gibler, Joe J. Flores
  • Patent number: 5349015
    Abstract: A process for producing an epoxy resin adhesive comprises melt blending 0.05-0.3 inch pellets, a modified hydrogenated block copolymer comprising at least one polymeric block containing predominantly monoalkenyl aromatic hydrocarbon monomer units and at least one polymeric block, prior to hydrogenation, containing predominantly conjugated diolefin monomer units and being modified with from 2 to about 200 anhydride or dicarboxylic acid groups are modified hydrogenated block copolymer molecule with an epoxy resin. The anhydride or acid groups are incorporated substantially into that portion of the polymer containing predominantly conjugated diolefin monomer units. The epoxy resin-modified block copolymer blend is held under high shear mixing under conditions sufficient to react an amount of the modified hydrogenated block copolymer functional groups with epoxy groups effective to provide a stable dispersion of the modified hydrogenated block copolymer in the epoxy resin.
    Type: Grant
    Filed: December 8, 1989
    Date of Patent: September 20, 1994
    Assignee: Shell Oil Company
    Inventors: Lorelle A. Pottick, David J. St. Clair
  • Patent number: 5342885
    Abstract: A coating composition is provided from about 0.5 to about 80 parts by weight of a modified selectively hydrogenated block copolymer comprising at least one block of predominantly vinyl arene monomer units and at least one block which is, before hydrogenation, predominantly conjugated diolefin monomer units, the modified block copolymers having been modified by grafting predominantly to the conjugated diolefin block a carboxylic acid or acid derivative and 100 parts by weight of an epoxy resin. The blend of the modified block copolymer and epoxy resin is heated to above 150.degree. C. for a time sufficient for the carboxylic acid or acid derivative to form an adduct with the epoxy resin. The modified block copolymer forms a stable suspension in the epoxy after the adduct is formed which greatly enhances storage stability.
    Type: Grant
    Filed: December 8, 1989
    Date of Patent: August 30, 1994
    Assignee: Shell Oil Company
    Inventor: David J. St. Clair
  • Patent number: H1482
    Abstract: A permanent, flexible coating for protecting and lubricating metal that is formed into articles by single step or multiple step bending or stamping deformation is disclosed. The coating comprises a block copolymer which is formed from selective hydrogenation of an (A-B).sub.n -A or (A-B).sub.n block copolymer. Monomers containing functional groups, preferably monocarboxylic or polycarboxylic acid compounds or their derivatives, are grafted onto the selectively hydrogenated block copolymer in an amount sufficient to improve adhesion of the polymer to the metal. The functionalized block copolymer can be crosslinked to improve resistance of the coating to organic solvents.
    Type: Grant
    Filed: September 7, 1993
    Date of Patent: September 5, 1995
    Assignee: Shell Oil Company
    Inventors: David J. St. Clair, James R. Erickson, Michael J. Watkins