Patents by Inventor Dustin W. Davis

Dustin W. Davis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240093643
    Abstract: An assembly is provided for a turbine engine with a flowpath. This assembly includes a fuel source and an engine component. The engine component forms a peripheral boundary of the flowpath. The engine component includes a component internal passage. The engine component is configured to receive fuel from the fuel source. The engine component is configured to crack at least some of the fuel within the component internal passage thereby cooling the engine component and providing at least partially cracked fuel. The assembly is configured to direct the at least partially cracked fuel into the flowpath for combustion.
    Type: Application
    Filed: November 27, 2023
    Publication date: March 21, 2024
    Inventors: Dustin W. Davis, Lance L. Smith, Won-Wook Kim
  • Patent number: 11859535
    Abstract: An assembly is provided for a turbine engine with a flowpath. This assembly includes a fuel source and an engine component. The engine component forms a peripheral boundary of the flowpath. The engine component includes a component internal passage. The engine component is configured to receive fuel from the fuel source. The engine component is configured to crack at least some of the fuel within the component internal passage thereby cooling the engine component and providing at least partially cracked fuel. The assembly is configured to direct the at least partially cracked fuel into the flowpath for combustion.
    Type: Grant
    Filed: March 9, 2021
    Date of Patent: January 2, 2024
    Assignee: RTX Corporation
    Inventors: Dustin W. Davis, Lance L. Smith, Won-Wook Kim
  • Patent number: 11786963
    Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body includes a ceramic material. A shape of the extension includes a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis includes an ellipse. The extension is connected to the investment core body by the connection portion.
    Type: Grant
    Filed: January 7, 2021
    Date of Patent: October 17, 2023
    Assignee: RTX Corporation
    Inventors: John Paulus, Dustin W. Davis, Joel H. Wagner
  • Publication number: 20220290609
    Abstract: An assembly is provided for a turbine engine with a flowpath. This assembly includes a fuel source and an engine component. The engine component forms a peripheral boundary of the flowpath. The engine component includes a component internal passage. The engine component is configured to receive fuel from the fuel source. The engine component is configured to crack at least some of the fuel within the component internal passage thereby cooling the engine component and providing at least partially cracked fuel. The assembly is configured to direct the at least partially cracked fuel into the flowpath for combustion.
    Type: Application
    Filed: March 9, 2021
    Publication date: September 15, 2022
    Inventors: Dustin W. Davis, Lance L. Smith, Won-Wook Kim
  • Patent number: 11118480
    Abstract: A mid-turbine frame for a gas turbine engine includes an inner frame case defining a sealed torque box cavity. Multiple spokes protrude radially outward from the inner frame case, and at least one service line is connected to the inner frame case.
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: September 14, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Jeffrey J. Lienau, Dustin W. Davis, Jonathan Lemoine, Kevin Zacchera
  • Publication number: 20210121945
    Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body comprises a ceramic material. A shape of the extension comprises a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis comprises an ellipse. The extension is connected to the investment core body by the connection portion.
    Type: Application
    Filed: January 7, 2021
    Publication date: April 29, 2021
    Inventors: John Paulus, Dustin W. Davis, Joel H. Wagner
  • Patent number: 10913106
    Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body comprises a ceramic material. A shape of the extension comprises a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis comprises an ellipse. The extension is connected to the investment core body by the connection portion.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: February 9, 2021
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: John Paulus, Dustin W. Davis, Joel H. Wagner
  • Patent number: 10907269
    Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a layered susceptor comprising at least two layers of magnetic field attenuating material surrounding the chamber between the primary inductive coil and the mold to nullify the electromagnetic field in the hot zone of the furnace chamber.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: February 2, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Joseph V. Mantese, Ryan C. Breneman, Thomas Anthony Rebbecchi, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Patent number: 10907270
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: February 2, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Joseph V. Mantese, Thomas Anthony Rebbecchi, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Patent number: 10906096
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; generating an electromagnetic field with the primary inductive coil within the chamber, wherein said electromagnetic field is partially attenuated by a susceptor coupled to said chamber between said primary inductive coil and said mold; determining a magnetic flux profile of the electromagnetic field after it passes through the susceptor; sensing a component of the magnetic flux in the interior of the susceptor proximate the mold; positioning a mobile secondary compensation coil within the chamber; generating a control field from a secondary compensation coil, wherein said control field controls said magnetic flux; and casting the material within the mold.
    Type: Grant
    Filed: February 4, 2020
    Date of Patent: February 2, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Thomas Anthony Rebbecchi, Joseph V. Mantese, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20200377428
    Abstract: A method for manufacturing a solid propellant includes: forming a tool of layers of a first material wherein cuts in the layers form a first interior chamber in the tool; using the tool to mold a second material in the first interior chamber; removing the molded second material from the tool; using the molded second material to mold an interior chamber in a rocket propellant grain; and removing the molded second material from the rocket propellant grain.
    Type: Application
    Filed: May 31, 2019
    Publication date: December 3, 2020
    Applicant: United Technologies Corporation
    Inventor: Dustin W. Davis
  • Publication number: 20200370201
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.
    Type: Application
    Filed: August 10, 2020
    Publication date: November 26, 2020
    Applicant: Raytheon Technologies Corporation
    Inventors: Joseph V. Mantese, Thomas Anthony Rebbecchi, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20200332435
    Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a layered susceptor comprising at least two layers of magnetic field attenuating material surrounding the chamber between the primary inductive coil and the mold to nullify the electromagnetic field in the hot zone of the furnace chamber.
    Type: Application
    Filed: June 26, 2020
    Publication date: October 22, 2020
    Applicant: Raytheon Technologies Corporation
    Inventors: Joseph V. Mantese, Ryan C. Breneman, Thomas Anthony Rebbecchi, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Patent number: 10760179
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: September 1, 2020
    Assignee: Raytheon Technologies Corporation
    Inventors: Joseph V. Mantese, Thomas Anthony Rebbecchi, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Patent number: 10710154
    Abstract: A method of removing a core of a cast component includes providing a casting that includes a silica based ceramic core in a temperature controlled closed volume; cycling temperature between a first temperature and a second temperature within the temperature controlled closed volume that repeatedly subjects the silica based ceramic core to a beta-to-alpha cristobalite transition that induces microfractures in the silica based ceramic core; and after the cycling temperature, chemically dissolving the silica based ceramic core from the casting.
    Type: Grant
    Filed: March 9, 2018
    Date of Patent: July 14, 2020
    Assignee: Raytheon Technologies Corporation
    Inventors: Ryan C. Breneman, John E. Holowczak, John J. Marcin, Ingrid H. Kerscht, Steven J. Bullied, Dustin W. Davis
  • Patent number: 10711367
    Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a layered susceptor comprising at least two layers of magnetic field attenuating material surrounding the chamber between the primary inductive coil and the mold to nullify the electromagnetic field in the hot zone of the furnace chamber.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: July 14, 2020
    Assignee: Raytheon Technoiogies Corporation
    Inventors: Joseph V. Mantese, Ryan C. Breneman, Thomas Anthony Rebbecchi, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Patent number: 10690346
    Abstract: A combustor for a gas turbine engine includes a combustor shell having a shell opening therethrough, a combustor panel having a stud attached thereto, the stud extending through the shell opening. The stud includes a standoff to define an intermediate passage between the combustor shell and the combustor panel. A retainer is attached to the stud. A washer surrounds the stud and is positioned between the retainer and the combustor shell. The washer at least partially defines a cooling flow passage configured to direct a cooling airflow through the shell opening to impinge the cooling flow on at least one of the stud or the standoff.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: June 23, 2020
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Tracy A. Propheter-Hinckley, Mark F. Zelesky, Atul Kohli, Dustin W. Davis, Ricardo Trindade, Steven Bruce Gautschi, Brandon W. Spangler, Trevor Rudy, Benjamin Bellows, Dave J. Hyland, James B. Hoke, Stephen K. Kramer, Dennis M. Moura
  • Publication number: 20200171567
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; generating an electromagnetic field with the primary inductive coil within the chamber, wherein said electromagnetic field is partially attenuated by a susceptor coupled to said chamber between said primary inductive coil and said mold; determining a magnetic flux profile of the electromagnetic field after it passes through the susceptor; sensing a component of the magnetic flux in the interior of the susceptor proximate the mold; positioning a mobile secondary compensation coil within the chamber; generating a control field from a secondary compensation coil, wherein said control field controls said magnetic flux; and casting the material within the mold.
    Type: Application
    Filed: February 4, 2020
    Publication date: June 4, 2020
    Applicant: United Technologies Corporation
    Inventors: Thomas Anthony Rebbecchi, Joseph V. Mantese, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Patent number: 10670275
    Abstract: A combustor panel may include an attachment feature. Because conventional attachment features of conventional combustor panels may be insufficiently cooled, the present disclosure provides various combustor configurations for reducing hotspots in the vicinity of attachment features and/or for providing cooling airflow to and in the vicinity of attachment features.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: June 2, 2020
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Tracy A Propheter-Hinckley, Atul Kohli, Benjamin D Bellows, Dustin W Davis, James B Hoke, Stephen K Kramer, Trevor Rudy
  • Patent number: 10670273
    Abstract: A combustor panel may include an attachment feature. Because conventional attachment features of conventional combustor panels may be insufficiently cooled, the present disclosure provides various combustor configurations for reducing hotspots in the vicinity of attachment features and/or for providing cooling airflow to and in the vicinity of attachment features.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: June 2, 2020
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Tracy A Propheter-Hinckley, Benjamin D Bellows, Brandon W Spangler, David J Hyland, Dennis M Moura, Dustin W Davis, Mark F Zelesky, Ricardo Trindade, Steven Bruce Gautschi, Trevor Rudy