Patents by Inventor Dustin W. Davis

Dustin W. Davis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200086380
    Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body comprises a ceramic material. A shape of the extension comprises a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis comprises an ellipse. The extension is connected to the investment core body by the connection portion.
    Type: Application
    Filed: September 14, 2018
    Publication date: March 19, 2020
    Inventors: John Paulus, Dustin W. Davis, Joel H. Wagner
  • Patent number: 10589351
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; generating an electromagnetic field with the primary inductive coil within the chamber, wherein said electromagnetic field is partially attenuated by a susceptor coupled to said chamber between said primary inductive coil and said mold; determining a magnetic flux profile of the electromagnetic field after it passes through the susceptor; sensing a component of the magnetic flux in the interior of the susceptor proximate the mold; positioning a mobile secondary compensation coil within the chamber; generating a control field from a secondary compensation coil, wherein said control field controls said magnetic flux; and casting the material within the mold.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: March 17, 2020
    Assignee: United Technologies Corporation
    Inventors: Thomas Anthony Rebbecchi, Joseph V. Mantese, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20190275583
    Abstract: A method of removing a core of a cast component includes providing a casting that includes a silica based ceramic core in a temperature controlled closed volume; cycling temperature between a first temperature and a second temperature within the temperature controlled closed volume that repeatedly subjects the silica based ceramic core to a beta-to-alpha cristobalite transition that induces microfractures in the silica based ceramic core; and after the cycling temperature, chemically dissolving the silica based ceramic core from the casting.
    Type: Application
    Filed: March 9, 2018
    Publication date: September 12, 2019
    Inventors: Ryan C. Breneman, John E. Holowczak, John J. Marcin, Ingrid H. Kerscht, Steven J. Bullied, Dustin W. Davis
  • Patent number: 10337121
    Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a susceptor surrounding the chamber between the primary inductive coil and the mold; and a shield material contained in a reservoir coupled to or proximate the mold between the susceptor and the mold; the shield material configured to attenuate a portion of an electromagnetic flux generated by the primary induction coil that is not attenuated by the susceptor.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: July 2, 2019
    Assignee: United Technologies Corporation
    Inventors: Joseph V. Mantese, Ryan C. Breneman, Thomas Anthony Rebbecchi, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20190127877
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.
    Type: Application
    Filed: October 30, 2017
    Publication date: May 2, 2019
    Applicant: United Technologies Corporation
    Inventors: Joseph V. Mantese, Thomas Anthony Rebbecchi, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20190127878
    Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a layered susceptor comprising at least two layers of magnetic field attenuating material surrounding the chamber between the primary inductive coil and the mold to nullify the electromagnetic field in the hot zone of the furnace chamber.
    Type: Application
    Filed: October 30, 2017
    Publication date: May 2, 2019
    Applicant: United Technologies Corporation
    Inventors: Joseph V. Mantese, Ryan C. Breneman, Thomas Anthony Rebbecchi, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20190126344
    Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; generating an electromagnetic field with the primary inductive coil within the chamber, wherein said electromagnetic field is partially attenuated by a susceptor coupled to said chamber between said primary inductive coil and said mold; determining a magnetic flux profile of the electromagnetic field after it passes through the susceptor; sensing a component of the magnetic flux in the interior of the susceptor proximate the mold; positioning a mobile secondary compensation coil within the chamber; generating a control field from a secondary compensation coil, wherein said control field controls said magnetic flux; and casting the material within the mold.
    Type: Application
    Filed: October 30, 2017
    Publication date: May 2, 2019
    Applicant: United Technologies Corporation
    Inventors: Thomas Anthony Rebbecchi, Joseph V. Mantese, Ryan C. Breneman, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20190127882
    Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a susceptor surrounding the chamber between the primary inductive coil and the mold; and a shield material contained in a reservoir coupled to or proximate the mold between the susceptor and the mold; the shield material configured to attenuate a portion of an electromagnetic flux generated by the primary induction coil that is not attenuated by the susceptor.
    Type: Application
    Filed: October 30, 2017
    Publication date: May 2, 2019
    Applicant: United Technologies Corporation
    Inventors: Joseph V. Mantese, Ryan C. Breneman, Thomas Anthony Rebbecchi, Andrew Boyne, John Joseph Marcin, Dustin W. Davis, David Ulrich Furrer, James Tilsley Auxier
  • Publication number: 20190078785
    Abstract: A combustor panel may include an attachment feature. Because conventional attachment features of conventional combustor panels may be insufficiently cooled, the present disclosure provides various combustor configurations for reducing hotspots in the vicinity of attachment features and/or for providing cooling airflow to and in the vicinity of attachment features.
    Type: Application
    Filed: September 8, 2017
    Publication date: March 14, 2019
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Tracy A. Propheter-Hinckley, Atul Kohli, Benjamin D. Bellows, Brandon W. Spangler, David J. Hyland, Dennis M. Moura, Dustin W. Davis, Mark F. Zelesky, Ricardo Trindade, Stephen K. Kramer, Steven Bruce Gautschi, Trevor Rudy
  • Publication number: 20190078786
    Abstract: A combustor panel may include an attachment feature. Because conventional attachment features of conventional combustor panels may be insufficiently cooled, the present disclosure provides various combustor configurations for reducing hotspots in the vicinity of attachment features and/or for providing cooling airflow to and in the vicinity of attachment features.
    Type: Application
    Filed: September 8, 2017
    Publication date: March 14, 2019
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Tracy A. Propheter-Hinckley, Atul Kohli, Brandon W. Spangler, David J. Hyland, Dustin W. Davis, Ricardo Trindade, Stephen K. Kramer, Steven Bruce Gautschi
  • Publication number: 20190078788
    Abstract: A combustor panel may include an attachment feature. Because conventional attachment features of conventional combustor panels may be insufficiently cooled, the present disclosure provides various combustor configurations for reducing hotspots in the vicinity of attachment features and/or for providing cooling airflow to and in the vicinity of attachment features.
    Type: Application
    Filed: September 8, 2017
    Publication date: March 14, 2019
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Tracy A Propheter-Hinckley, Atul Kohli, Benjamin D Bellows, Dustin W Davis, James B Hoke, Stephen K Kramer, Steven Bruce Gautschi, Trevor Rudy
  • Publication number: 20180283687
    Abstract: A combustor for a gas turbine engine includes a combustor shell having a shell opening therethrough, a combustor panel having a stud attached thereto, the stud extending through the shell opening. The stud includes a standoff to define an intermediate passage between the combustor shell and the combustor panel. A retainer is attached to the stud. A washer surrounds the stud and is positioned between the retainer and the combustor shell. The washer at least partially defines a cooling flow passage configured to direct a cooling airflow through the shell opening to impinge the cooling flow on at least one of the stud or the standoff.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Inventors: Tracy A. Propheter-Hinckley, Mark F. Zelesky, Atul Kohli, Dustin W. Davis, Ricardo Trindade, Steven Bruce Gautschi, Brandon W. Spangler, Trevor Rudy, Benjamin Bellows, Dave J. Hyland, James B. Hoke, Stephen K. Kramer, Dennis M. Moura
  • Publication number: 20180087406
    Abstract: A mid-turbine frame for a gas turbine engine includes an inner frame case defining a sealed torque box cavity. Multiple spokes protrude radially outward from the inner frame case, and at least one service line is connected to the inner frame case.
    Type: Application
    Filed: December 4, 2017
    Publication date: March 29, 2018
    Inventors: Jeffrey J. Lienau, Dustin W. Davis, Jonathan Lemoine, Kevin Zacchera
  • Patent number: 9885254
    Abstract: A mid-turbine frame for a gas turbine engine includes an inner frame case defining a sealed torque box cavity. The mid-turbine frame also includes multiple spokes protruding radially outward from the inner frame case. The mid-turbine frame also includes at least one service line connected to the inner frame case.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: February 6, 2018
    Assignee: United Technologies Corporation
    Inventors: Jeffrey J. Lienau, Dustin W. Davis, Jonathan Lemoine, Kevin Zacchera
  • Publication number: 20160312659
    Abstract: A mid-turbine frame for a gas turbine engine includes an inner frame case defining a sealed torque box cavity. Multiple spokes protrude radially outward from the inner frame case, and at least one service line is connected to the inner frame case.
    Type: Application
    Filed: April 24, 2015
    Publication date: October 27, 2016
    Inventors: Jeffrey J. Lienau, Dustin W. Davis, Jonathan Lemoine, Kevin Zacchera
  • Patent number: 8943833
    Abstract: A disclosed fuel injector provides mixing of fuel with airflow by surrounding a swirled fuel flow with first and second swirled airflows that ensures mixing prior to or upon entering the combustion chamber. Fuel tubes produce a central fuel flow along with a central airflow through a plurality of openings to generate the high velocity fuel/air mixture along the axis of the fuel injector in addition to the swirled fuel/air mixture.
    Type: Grant
    Filed: July 6, 2012
    Date of Patent: February 3, 2015
    Assignee: United Technologies Corporation
    Inventors: Richard S. Tuthill, Dustin W. Davis, Zhongtao Dai
  • Publication number: 20140007581
    Abstract: A disclosed fuel injector provides mixing of fuel with airflow by surrounding a swirled fuel flow with first and second swirled airflows that ensures mixing prior to or upon entering the combustion chamber. Fuel tubes produce a central fuel flow along with a central airflow through a plurality of openings to generate the high velocity fuel/air mixture along the axis of the fuel injector in addition to the swirled fuel/air mixture.
    Type: Application
    Filed: July 6, 2012
    Publication date: January 9, 2014
    Inventors: Richard S. Tuthill, Dustin W. Davis, Zhongtao Dai