Abstract: An engine control system for a spark-ignition direct-injection (SIDI) engine comprises a fuel control module delays injection of fuel during engine cranking until fuel pressure is greater than a predetermined fuel pressure, retards ignition timing, and retards fuel injection until near top dead center (TDC). An exhaust cam phaser module retards an exhaust cam phaser after starting and oil pressure is greater than a predetermined oil pressure.

Abstract: An engine control module includes an engine starting module that communicates with an electric motor to operate an internal combustion engine including M fuel injectors and that determines whether manifold pressure is below a manifold pressure threshold. A warming module communicates with the M fuel injectors to inject fuel into N of M the fuel injectors when the manifold pressure is less than the manifold pressure threshold. N and M are integers and N is less than M.

Abstract: An exhaust system that processes exhaust generated by an engine has a diesel particulate filter (DPF) that is disposed downstream of the engine and that filters particulates in the exhaust. An electrical heater is disposed upstream of the DPF and selectively heats the exhaust to initiate combustion of the particulates. Heat generated by combustion of particulates in the heater induces combustion of particulates within the DPF. A control module selectively enables current flow to the electrical heater for an initial period of a DPF regeneration cycle, and limits exhaust flow while the electrical heater is heating to a predetermined soot combustion temperature.

Abstract: A particulate filter regeneration method for an internal combustion engine system is provided. The method includes: receiving an outlet temperature signal corresponding to a temperature at an outlet of a particulate filter; receiving an oxygen signal corresponding to an oxygen level in exhaust flowing from said particulate filter; and controlling at least one of airflow and fuel based on said oxygen level such that said outlet temperature is within a desired range.

Abstract: An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine. A grid of electrically resistive material selectively heats exhaust passing through the upstream end to initiate combustion of particulates within the PF. A hydrocarbon adsorbent coating applied to the PF releases hydrocarbons into the exhaust to increase a temperature of the combustion of the particulates within the PF.

Abstract: An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine. A grid of electrically resistive material is applied to an exterior upstream surface of the PF and selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF. A catalyst coating is applied to the PF that increases a temperature of the combustion of the particulates within the PF.

Abstract: A system may include a hydrocarbon (HC) absorber positioned in an exhaust flow path and an electrically heated catalyst (EHC) positioned in the exhaust flow path downstream of the HC absorber.

Abstract: A method of operating an engine control system includes generating an engine start signal, determining whether a cold start condition exists, energizing an electrically heated catalyst based on the cold start condition, determining the temperature of the electrically heated catalyst and selectively starting an engine based on the engine start signal and the electrically heated catalyst temperature.

Abstract: A control system that controls regeneration of a particulate filter is provided. The system generally includes a propagation module that estimates a propagation status of combustion of particulate matter in the particulate filter. A regeneration module controls current to the particulate filter to re-initiate regeneration based on the propagation status.

Abstract: A control system that controls regeneration of a particulate filter is provided. The system generally includes a regeneration module that controls current to the particulate filter to initiate combustion of particulate matter in the particulate filter. A propagation module estimates a propagation status of the combustion of the particulate matter based on a combustion temperature. A temperature adjustment module controls the combustion temperature by selectively increasing a temperature of exhaust that passes through the particulate filter.

Abstract: An exhaust system includes a heating element that is disposed downstream from an engine and that introduces thermal energy into an exhaust of the engine. A selective catalyst reduction (SCR) unit is disposed downstream from the heating element and filters nitrogen oxides (NOx) within the exhaust. A control module is in communication with and energizes the heating element based on temperature of the SCR unit.

Abstract: An exhaust system includes a particulate filter (PF) that is disposed downstream from an engine. The PF filters particulates within an exhaust from the engine. A heating element heats particulate matter in the PF. A catalyst substrate or a flow converter is disposed upstream from said heating element. The catalyst substrate oxidizes the exhaust prior to reception by the heating element. The flow converter converts turbulent exhaust flow to laminar exhaust flow prior to reception by the heating element.

Abstract: An exhaust filter system includes a particulate filter (PF) that is disposed downstream from an engine. The PF filters particulates within an exhaust from the engine. A heating element heats particulate matter in the PF. A fastener limits expansion movement of the heating element relative to the PF.

Abstract: A catalytic converter includes an inlet. A first sub-section of substrate is located a first distance from the inlet that includes a first catalyst coating having a first density. A second sub-section of substrate is located a second distance from the inlet that includes a second catalyst coating having a second density. The second distance is greater than the first distance and the second density is greater than the first density.

Abstract: A particulate filter regeneration method for an internal combustion engine system is provided. The method includes: receiving an outlet temperature signal corresponding to a temperature at an outlet of a particulate filter; receiving an oxygen signal corresponding to an oxygen level in exhaust flowing from said particulate filter; and controlling at least one of airflow and fuel based on said oxygen level such that said outlet temperature is within a desired range.

Abstract: A regeneration control system for a particulate filter (PF) includes a condition module and an oxygen-level module. The condition module determines whether an oxygen limiting event is required for the PF during a regeneration event. The oxygen-level control module communicates with the condition module and selectively limits an oxygen level in the PF during the regeneration event.

Abstract: A particulate filter regeneration method for an internal combustion engine system is provided. The method includes: receiving an outlet temperature signal corresponding to a temperature at an outlet of a particulate filter; receiving an oxygen signal corresponding to an oxygen level in exhaust flowing from said particulate filter; and controlling at least one of airflow and fuel based on said oxygen level such that said outlet temperature is within a desired range.

Abstract: An exhaust system that processes exhaust generated by an engine is provided. The system includes: a particulate filter (PF) that is disposed downstream of the engine and that filters particulates from the exhaust; and a grid that includes electrically resistive material that is segmented by non-conductive material into a plurality of zones and wherein the grid is applied to an exterior upstream surface of the PF.

Abstract: An exhaust system that processes exhaust generated by an engine is provided. The system includes: a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine; and a grid of electrically resistive material that is applied to an exterior upstream surface of the PF and that selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF.

Abstract: A control system for an engine that drives an alternator includes a first module that reduces an alternator load when the engine is cranked. A second module determines a desired exhaust energy rate (EER) of the engine. The first module regulates the alternator load based on the EER during an idle period to reduce engine emissions during a cold start period.