Abstract: A cassette puller for an automated storage and retrieval system that stores biological or chemical samples in freezers maintained at ultra-low temperature (e.g., ?80° C.) or cryogenic temperatures includes a vertical sleeve into which the selected cassette is lifted. The cassette puller is mounted to a traveling gantry and transports cassettes from one freezer location to another and to the system input/output module, and also includes an ejection mechanism that inserts and retrieves tube storage racks or plates from a selected shelf on the cassette. Other components such as a rack robot, a tube picking mechanism, a sample identification station, etc. are mounted on the traveling gantry as well.

Abstract: A storage cassette including a plurality of generally vertical compartments for storing sample tube racks and/or SBS formatted plates is constructed to be flexible along its substantially vertical axis thereby facilitating reliable robotic placement and retrieval of the cassette from nesting tubes located within a horizontal freezer compartment. Insulated walls and solid shelves minimize heat transfer from storage racks or plates placed in the storage cassette when the cassette is removed from an ultra-low temperature or cryogenic freezer. The outer walls of the cassette includes mechanical indexing locations to ensure appropriate positioning when robotically removing storage racks or plates from the cassette.

Abstract: A tube picking mechanism is designed for use in an automated, ultra-low temperature (e.g. ?80° C. or ?135° C.) or cryogenic (e.g., about ?140° C. to ?196° C.) storage and retrieval system that stores biological or chemical samples. The samples are contained in storage tubes held in SBS footprint storage racks that are normally stored within an ultra-low temperature or cryogenic freezer compartment. The tube picking mechanism includes a tube picking chamber that is maintained at about ?80° C., about ?135° C. or at cryogenic temperatures in cryogenic applications. Active electrical and mechanical components are maintained in a compartment above and separate from the refrigerated, ultra-low temperature or cryogenic compartment.

Abstract: An automated storage and retrieval system for storing chemical and biological samples includes freezer chests maintained at an ultra-low temperature (e.g. ?80° C.) or a cryogenic temperature. The freezer chests are located within a refrigerated (e.g. ?20° C.) enclosure. Samples are loaded through a wall of the enclosure and are then transferred to an input/output buffer section in an ultra-low temperature or cryogenic freezer chest that is thermally segregated from a long-term storage section in the same freezer. Specialized input/output cassettes are used for transferring the samples through an input/output module into the system.

Abstract: A fuel delivery system for a direct injection internal combustion engine which reduces mechanical stress on the fuel system components. The system includes a first and a second fuel rail mounted to the engine block for the internal combustion engine. A device is attached to the fuel rails which reduces movement of the fuel rails relative to the engine block and mechanical stress that would otherwise result from such movement.

Abstract: A method for fabricating multi-sheet structures in which a first sheet is arranged on a planar support and a blowing agent is placed on at least one selected portion of the first sheet. A second sheet is positioned over the first sheet so that the second sheet overlies the selected portion of the first sheet and the first and second sheets are then secured together by friction stir welding in a pattern which encloses the selected portion of the first sheet. Additional sheets may be secured together in a like fashion. Thereafter, the sheets are heated to a temperature sufficient to decompose the blowing agent.

Abstract: A method for monitoring the quality of a machining operation, such as a friction stir welding operation, in which a tool is rotatably driven by a motor during the machining operation. The energy consumption of the motor is determined from the initiation and to the completion of the machining operation. That energy consumption is then compared against a predetermined energy threshold. In the event that the energy consumed during the machining operation is less than the predetermined threshold, an error signal is generated.

Abstract: A fuel delivery system for a direct injection internal combustion engine which reduces mechanical stress on the fuel system components. The system includes a first and a second fuel rail mounted to the engine block for the internal combustion engine. A device is attached to the fuel rails which reduces movement of the fuel rails relative to the engine block and mechanical stress that would otherwise result from such movement.

Abstract: An apparatus which reduces engine noise caused by vibration of the fuel rail in a direct injection internal combustion engine. The apparatus includes a holder which supports a fuel inlet end of the fuel injector in the fuel cup on the fuel rail so that the fuel injector is in alignment with the direct injection fuel port in the engine head. A vibration isolator is sandwiched in between the holder and either the engine head or the fuel cup to reduce the transmission of vibration from the fuel rail to the engine head.

Abstract: An apparatus which reduces engine noise caused by vibration of the fuel rail in a direct injection internal combustion engine. The apparatus includes a holder which supports a fuel inlet end of the fuel injector in the fuel cup on the fuel rail so that the fuel injector is in alignment with the direct injection fuel port in the engine head. A vibration isolator is sandwiched in between the holder and either the engine head or the fuel cup to reduce the transmission of vibration from the fuel rail to the engine head.

Abstract: A tool assembly which is particularly suitable for friction stir welding applications. The tool assembly includes a holder having an axis and one end adapted to be rotatably driven by a rotary drive mechanism about the holder axis. A tool having an axis is also provided and includes a tool tip at one end. A fastener detachably and coaxially secures the holder and tool together. This fastener includes a first part secured to the second end of the holder and a second part secured to the second end of the tool.

Abstract: A method for correcting surface and near surface defects in metal components in which the component is first inspected to identify both the site and size of a component defect. Thereafter, it is determined if the defect is correctable by friction stir processing and, if so, the defect is corrected by performing friction stir processing on the component at the site of the defect. Optionally, one of several different sized friction stir processing tools is selected as a function of the size of the defect.

Abstract: A friction stir spot welding tool having a rotatably driven shank. A shoulder adjacent to one end of the shank is generally circular in shape having a concave profile while a pin having a generally triangular cross-sectional shape protrudes axially outwardly from the shoulder. To perform the spot welding operation, the shank is rotatably driven and the shoulder is plunged into the workpiece such that the pin penetrates past the workpiece interface to a predetermined depth to perform the spot weld. The proposed triangular pin tool is found to significantly increase the weld strength when compared to conventional pin shaped tools due to the following: (1) it inhibits the formation of the vertical hook in the stir zone (the upward rise of the hook is arrested when the pin plunges into the workpieces interface), and (2) due to the asymmetric rotational pattern of the triangular pin it enhances the mixing of the material around the tool pin and oxide layer is dispersed (made discontinuous) in the stir zone.

Abstract: A method for fabricating multi-sheet structures in which a first sheet is arranged on a planar support and a blowing agent is placed on at least one selected portion of the first sheet. A second sheet is positioned over the first sheet so that the second sheet overlies the selected portion of the first sheet and the first and second sheets are then secured together by friction stir welding in a pattern which encloses the selected portion of the first sheet. Additional sheets may be secured together in a like fashion. Thereafter, the sheets are heated to a temperature sufficient to decompose the blowing agent.

Abstract: A tool assembly which is particularly suitable for friction stir welding applications. The tool assembly includes a holder having an axis and one end adapted to be rotatably driven by a rotary drive mechanism about the holder axis. A tool having an axis is also provided and includes a tool tip at one end. A fastener detachably and coaxially secures the holder and tool together. This fastener includes a first part secured to the second end of the holder and a second part secured to the second end of the tool.

Abstract: A housing for an electrical circuit having a metal base with an open top and a metal lid which overlies the open top of the base and forms an interior chamber adapted to contain an electronic circuit. The outer periphery of the lid is attached to the base by friction stir welding to thereby form a hermetically sealed chamber dimensioned to contain an electronic circuit. An electronic port is electrically connected to the electronic circuit and accessible exteriorly of the housing.

Abstract: A method for monitoring the quality of a machining operation, such as a friction stir welding operation, in which a tool is rotatably driven by a motor during the machining operation. The energy consumption of the motor is determined from the initiation and to the completion of the machining operation. That energy consumption is then compared against a predetermined energy threshold. In the event that the energy consumed during the machining operation is less than the predetermined threshold, an error signal is generated.

Abstract: A method for correcting surface and near surface defects in metal components in which the component is first inspected to identify both the site and size of a component defect. Thereafter, it is determined if the defect is correctable by friction stir processing and, if so, the defect is corrected by performing friction stir processing on the component at the site of the defect. Optionally, one of several different sized friction stir processing tools is selected as a function of the size of the defect.

Abstract: A tool assembly which is particularly suitable for friction stir welding applications. The tool assembly includes a holder having an axis and one end adapted to be rotatably driven by a rotary drive mechanism about the holder axis. A tool having an axis is also provided and includes a tool tip at one end. A fastener detachably and coaxially secures the holder and tool together. This fastener includes a first part secured to the second end of the holder and a second part secured to the second end of the tool.

Abstract: An apparatus for performing computed tomography having a radiation source and at least one radiation detector spaced from the radiation source and which generates an output signal representative of the strength of the received radiation from the radiation source. A part support for holding a plurality of parts is positioned in between the radiation source and the detectors. The part support is rotatably mounted about an axis generally perpendicular to a vector between the radiation source and the detectors so that, upon rotation of the part support, the radiation detectors generate an output signal corresponding to the internal structure of parts supported on the part support. A computer system receives the output signals from the detectors and, under program control, generates a report of the internal structure of the parts on the part support.