Abstract: Olefin polymerization catalysts and processes for preparing and using the catalysts are provided. The catalysts are prepared by forming a particulate gel containing aluminum and magnesium phosphates, calcining the gel and then contacting the calcined gel with a titanium halide and, optionally, an organomagnesium compound.

Abstract: A process for preparing a polymerization catalyst useful for the polymerization of olefins is provided comprising contacting a metal dihalide compound wherein the metal is selected from Group 2 and Group 12 of the Periodic Table and a transition metal compound which is a hydrocarbyloxide of a transition metal selected from Group 4 and Group 5 to form a first catalyst component; contacting the first catalyst component with at least one organoaluminum precipitating agent, wherein at least at the commencement of this step, the temperature at which such contacting is carried out is greater than about 70.degree. C. to about 150.degree. C. to form a solid product, and contacting the solid product with an activating agent to form a catalyst. Other aspects of the invention provide a catalyst prepared by the above described method and a polymerization process employing the thus prepared catalyst.

Abstract: A polymerization catalyst useful for the polymerization of olefins is prepared by contacting a metal dihalide compound having a metal selected from Group 2 and Group 12 of the Periodic Table and a transition metal compound which is a hydrocarbyloxide of a transition metal selected from Group 4 and Group 5 to thereby form a first catalyst component; contacting the first catalyst component with at least one organoaluminum precipitating agent to form a solid product; and contacting the solid product with an ester and then an activating agent to form a catalyst. Other aspects of the invention include a catalyst produced by the above described process and a polymerization process employing the thus produced catalyst.

Abstract: A catalyst useful for polymerizing olefins is prepared by contacting a highly porous magnesium-containing aluminum oxide support with an alcohol, then contacting the resulting solid with a mixture of titanium tetrachloride and dialkyl phthalate, and then contacting the resulting solid with additional titanium tetrachloride.

Abstract: Silica supported high activity olefin polymerization catalysts, methods of producing the catalysts and methods of using the catalysts in the polymerization of olefins are provided. The methods of producing the catalysts each basically comprise contacting a particulate silica support impregnated with tungsten oxide with the soluble complex produced by heating a mixture of a metal dihalide with a transition metal compound to produce a solid, and then reacting the solid with an organoaluminum halide. The catalysts produced have improved productivities and are less soluble in polymerization media.

Abstract: A catalyst useful in the polymerization of olefinic compounds and particularly 4-methyl-1-pentene is disclosed along with its method of preparation and use. The catalyst is prepared by (a) forming a first component by reacting reactants comprising a magnesium dihalide, a phenol, and alkylbenzoate, and a titanium tetrahydrocarbyloxide; (b) reacting the first component with an organoaluminum halide compound to produce a solid product; and (c) then contacting the resulting solid product with an activating liquid comprising titanium tetrachloride and trichlorosilane in a confined zone under pressure of at least 70 psi.

Abstract: An inexpensive one-step process is disclosed for producing the lower hydrates of magnesium dihalide by comminuting hydrated magnesium dihalide and anhydrous magnesium dihalide. Also the use of such hydrous magnesium dihalide products in the olefin polymerization catalysts.

Abstract: Metals contained in a hydrocarbon containing feed stream are removed by contacting the hydrocarbon containing feed stream under suitable demetallization conditions with hydrogen and a catalyst composition comprising zirconium phosphate, cobalt phosphate and iron phosphate. The life and activity of the catalyst composition may be increased by introducing a decomposable metal compound selected from the group consisting of the metals of Group V-B, Group VI-B, Group VII-B and Group VIII of the Periodic Table into the hydrocarbon containing feed stream prior to contacting the hydrocarbon containing feed stream with the catalyst composition.

Abstract: An olefin polymerization catalyst prepared by reacting water with a magnesium dihalide in the presence of a phase transfer catalyst and reacting the resulting hydrated magnesium dihalide with reactants including a benzoic acid ester, an alkoxytitanium compound, an organoaluminum halide and a titanium halide.

Abstract: Metals contained in a hydrocarbon containing feed stream are removed by contacting the hydrocarbon containing feed stream under suitable demetallization conditions with hydrogen and a catalyst composition comprising zirconium phosphate, cobalt phosphate and iron phosphate. The life and activity of the catalyst composition may be increased by introducing a decomposable metal compound selected from the group consisting of the metals of Group V-B, Group VI-B, Group VII-B and Group VIII of the Periodic Table into the hydrocarbon containing feed stream prior to contacting the hydrocarbon containing feed stream with the catalyst composition.

Abstract: A catalyst and its method of preparation and use involving reacting a magnesium dihalide, an alkoxytitanium compound and water, followed by reaction with an organoaluminum compound and then with a halide ion exchanging source.

Abstract: A catalyst prepared by reacting a dihalide, such as MgCl.sub.2 ; a titanium compound, such as a titanium tetraalkoxide; and an electron donor to form a first catalyst component; then reacting that component with an organoaluminum halide; then reacting the resulting solid with TiCl.sub.4 ; and then reacting the solid after that step with HSiCl.sub.3. Also the use of the catalyst in olefin polymerization is disclosed.

Abstract: Aluminum phosphate having reduced fines is produced by gelling said aluminum phosphate in the presence of an acrylamide polymer. The resulting support is of primary utility as a base for a chromium olefin polymerization catalyst but is also suitable as a support for titanium catalysts such as TiCl.sub.3, TiCl.sub.4 /MgCl.sub.2 and other conventional catalysts typically associated with polymerization of propylene.

Abstract: A catalyst and process for polymerizing olefins wherein the catalyst comprises a titanium-containing component prepared by reacting a magnesium dihalide, 4-phenyl phenol, ethyl benzoate, and titanium tetrabutoxide, and an organoaluminum halide and then reacting that product with a mixture of TiCl.sub.4, HSiCl.sub.3, and SiCl.sub.4.

Abstract: An inexpensive one-step process is disclosed for producing the lower hydrates of magnesium dihalide by comminuting hydrated magnesium dihalide and anhydrous magnesium dihalide. Also the use of such hydrous magnesium dihalide products in the olefin polymerization catalysts.

Abstract: An olefin polymerization catalyst prepared by reacting water with a magnesium dihalide in the presence of a phase transfer catalyst and reacting the resulting hydrated magnesium dihalide with reactants including a benzoic acid ester, an alkoxytitanium compound, an organoaluminum halide and a titanium halide.

Abstract: A catalyst and its method of preparation and use involving reacting a magnesium dihalide, an alkoxytitanium compound and water, followed by reaction with an organoaluminum compound and then with a halide ion exchanging source.

Abstract: A catalyst and process for polymerizing olefins wherein the catalyst comprises a titanium-containing component prepared by reacting a magnesium dihalide, 4-phenyl phenol, ethyl benzoate, and titanium tetrabutoxide, and an organoaluminum halide and then reacting that product with a mixture of TiCl.sub.4, HSiCl.sub.3, and SiCl.sub.4.

Abstract: A chromium salt such as ammonium chromate or ammonium dichromate, which is normally insoluble in nonaqueous solvents which do not easily rehydrate the silica surface is solubilized, for instance by treating it with a crown ether, and impregnated onto a particulate support from a nonaqueous solvent which does not easily rehydrate the silica. The resulting composition is then activated in an oxygen ambient such as air in a conventional manner and then utilized as a catalyst for polymerization reactions such as the production of polyolefins.

Abstract: A method for making novel catalysts for the polymerization of olefins, said catalysts being prepared by reacting a metal dihalide with certain transition metal compounds and reacting that product with certain organoaluminum compounds wherein in one embodiment that product is contacted with a halide exchanging source selected from halides of Groups IVA and VA of the Periodic Table and wherein in another embodiment a third component, such as an electron donor, is included in the reaction between the metal dihalide and the transition metal compound.