Patents by Inventor Haichun Yang

Haichun Yang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7871926
    Abstract: A method for forming a structure includes forming at least one feature across a surface of a substrate. A nitrogen-containing dielectric layer is formed over the at least one feature. A first portion of the nitrogen-containing layer on at least one sidewall of the at least one feature is removed at a first rate and a second portion of the nitrogen-containing layer over the substrate adjacent to a bottom region of the at least one feature is removed at a second rate. The first rate is greater than the second rate. A dielectric layer is formed over the nitrogen-containing dielectric layer.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: January 18, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Li-Qun Xia, Mihaela Balseanu, Victor Nguyen, Derek R. Witty, Hichem M'Saad, Haichun Yang, Xinliang Lu, Chien-Teh Kao, Mei Chang
  • Patent number: 7780793
    Abstract: Embodiments described herein provide methods for removing native oxide surfaces on substrates while simultaneously passivating the underlying substrate surface. In one embodiment, a method is provided which includes positioning a substrate containing an oxide layer within a processing chamber, adjusting a first temperature of the substrate to about 80° C. or less, generating a cleaning plasma from a gas mixture within the processing chamber, such that the gas mixture contains ammonia and nitrogen trifluoride having an NH3/NF3 molar ratio of about 10 or greater, and condensing the cleaning plasma onto the substrate. A thin film, containing ammonium hexafluorosilicate, is formed in part, from the native oxide during a plasma clean process. The method further includes heating the substrate to a second temperature of about 100° C. or greater within the processing chamber while removing the thin film from the substrate and forming a passivation surface thereon.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: August 24, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Haichun Yang, Xinliang Lu, Chien-Teh Kao, Mei Chang
  • Publication number: 20100129535
    Abstract: Embodiments of the invention generally provide methods for depositing and compositions of tantalum carbide nitride materials. The methods include deposition processes that form predetermined compositions of the tantalum carbide nitride material by controlling the deposition temperature and the flow rate of a nitrogen-containing gas during a vapor deposition process, including thermal decomposition, CVD, pulsed-CVD, or ALD. In one embodiment, a method for forming a tantalum-containing material on a substrate is provided which includes heating the substrate to a temperature within a process chamber, and exposing the substrate to a nitrogen-containing gas and a process gas containing a tantalum precursor gas while depositing a tantalum carbide nitride material on the substrate.
    Type: Application
    Filed: February 3, 2010
    Publication date: May 27, 2010
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Kavita Shah, Haichun Yang, Schubert S. Chu
  • Publication number: 20100099263
    Abstract: A method and apparatus for selectively etching doped semiconductor oxides faster than undoped oxides. The method comprises applying dissociative energy to a mixture of nitrogen trifluoride and hydrogen gas remotely, flowing the activated gas toward a processing chamber to allow time for charged species to be extinguished, and applying the activated gas to the substrate. Reducing the ratio of hydrogen to nitrogen trifluoride increases etch selectivity. A similar process may be used to smooth surface defects in a silicon surface.
    Type: Application
    Filed: October 20, 2008
    Publication date: April 22, 2010
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Chien-Teh Kao, Xinliang Lu, Haichun Yang, Zhenbin Ge, David T. Or, Mei Chang
  • Patent number: 7678298
    Abstract: Embodiments of the invention generally provide compositions of tantalum carbide nitride materials. In one embodiment, a composition of a tantalum carbide nitride material is provided which includes the chemical formula of TaCxNy, wherein x is within a range from about 0.20 to about 0.50 and y is within a range from about 0.20 to about 0.55, an interstitial/elemental carbon atomic ratio of about 2 or greater, and a crystalline structure. In some examples, the composition provides that x is within a range from about 0.25 to about 0.40, preferably, from about 0.30 to about 0.40, and y is within a range from about 0.30 to about 0.50, preferably, from about 0.35 to about 0.50. The interstitial/elemental carbon atomic ratio may be about 3, about 4, or greater. The composition further may have a sheet resistance within a range from about 1×104 ?/sq to about 1×106 ?/sq.
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: March 16, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Kavita Shah, Haichun Yang, Schubert S. Chu
  • Publication number: 20090269930
    Abstract: A thermal anneal process for preventing formation of certain BPSG surface defects following an etch or silicon clean step using a fluorine and hydrogen chemistry. The thermal anneal process is carried out while protecting the wafer from moisture, by heating the wafer to a sufficiently high temperature for a sufficient duration of time to thermally diffuse boron and/or phosphorus materials separated from silicon near the surface of the doped glass layer into the bulk of the layer. The thermal anneal process is completed by cooling the wafer to a sufficiently low temperature to fix the distribution of the boron and/or phosphorus materials in bulk of the doped glass layer.
    Type: Application
    Filed: July 15, 2008
    Publication date: October 29, 2009
    Applicant: Applied Materials, Inc.
    Inventors: Haichun Yang, Chien-Teh Kao, Xinliang Lu, Mei Chang
  • Publication number: 20090269934
    Abstract: Formation of BPSG surface defects upon exposure to atmosphere is prevented by a plasma treatment method for converting boron and/or phosphorus materials separated from silicon near the surface of the doped glass layer to gas phase compounds. The treatment plasma is generated from a treatment process gas containing one of (a) a fluorine compound or (b) a hydrogen compound.
    Type: Application
    Filed: July 15, 2008
    Publication date: October 29, 2009
    Applicant: Applied Materials, Inc.
    Inventors: Chien-Teh Kao, Haichun Yang, Xinliang Lu, Mei Chang
  • Patent number: 7585762
    Abstract: Embodiments of the invention generally provide methods for depositing and compositions of tantalum carbide nitride materials. The methods include deposition processes that form predetermined compositions of the tantalum carbide nitride material by controlling the deposition temperature and the flow rate of a nitrogen-containing gas during a vapor deposition process, including thermal decomposition, CVD, pulsed-CVD, or ALD. In one embodiment, a method for forming a tantalum-containing material on a substrate is provided which includes heating the substrate to a temperature within a process chamber, and exposing the substrate to a nitrogen-containing gas and a process gas containing a tantalum precursor gas while depositing a tantalum carbide nitride material on the substrate.
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: September 8, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Kavita Shah, Haichun Yang, Schubert S. Chu
  • Publication number: 20090191703
    Abstract: A method for removing oxides from the bottom surface of a contact hole is provided. The method provides efficient cleaning of the bottom surface without distortion of the contact hole upper and sidewall surfaces.
    Type: Application
    Filed: January 29, 2008
    Publication date: July 30, 2009
    Inventors: Xinliang Lu, Haichun Yang, Zhenbin Ge, Chien-Teh Kao, Mei Chang
  • Publication number: 20090104764
    Abstract: A method for forming a structure includes forming at least one feature across a surface of a substrate. A nitrogen-containing dielectric layer is formed over the at least one feature. A first portion of the nitrogen-containing layer on at least one sidewall of the at least one feature is removed at a first rate and a second portion of the nitrogen-containing layer over the substrate adjacent to a bottom region of the at least one feature is removed at a second rate. The first rate is greater than the second rate. A dielectric layer is formed over the nitrogen-containing dielectric layer.
    Type: Application
    Filed: October 22, 2007
    Publication date: April 23, 2009
    Applicant: Applied Materials, Inc.
    Inventors: Li-Qun Xia, Mihaela Balseanu, Victor Nguyen, Derek R. Witty, Hichem M'Saad, Haichun Yang, Xinliang Lu, Chien-Teh Kao, Mei Chang
  • Publication number: 20090104782
    Abstract: Methods for etching dielectric layers comprising silicon and nitrogen are provided herein. In some embodiments, such methods may include providing a substrate having a dielectric layer comprising silicon and nitrogen disposed thereon, forming reactive species from a process gas comprising hydrogen (H2) and nitrogen trifluoride (NF3) using a remote plasma; and etching the dielectric layer using the reactive species. In some embodiments, an oxide layer is disposed adjacent to the dielectric layer. In some embodiments, the flow rate ratio of the process gas can be adjusted such that an etch selectivity of the dielectric layer to at least one of the oxide layer or the substrate is between about 0.8 to about 4.
    Type: Application
    Filed: October 7, 2008
    Publication date: April 23, 2009
    Applicant: APPLIED MATERIALS, INC.
    Inventors: XINLAING LU, Haichun Yang, Zhenbin Ge, Nan Lu, David T. Or, Chien-Teh Kao, Mei Chang
  • Publication number: 20090081868
    Abstract: Embodiments of the invention generally provide methods for depositing and compositions of tantalum carbide nitride materials. The methods include deposition processes that form predetermined compositions of the tantalum carbide nitride material by controlling the deposition temperature and the flow rate of a nitrogen-containing gas during a vapor deposition process, including thermal decomposition, CVD, pulsed-CVD, or ALD. In one embodiment, a method for forming a tantalum-containing material on a substrate is provided which includes heating the substrate to a temperature within a process chamber, and exposing the substrate to a nitrogen-containing gas and a process gas containing a tantalum precursor gas while depositing a tantalum carbide nitride material on the substrate.
    Type: Application
    Filed: September 25, 2007
    Publication date: March 26, 2009
    Inventors: Kavita Shah, Haichun Yang, Schubert S. Chu
  • Publication number: 20090078916
    Abstract: Embodiments of the invention generally provide compositions of tantalum carbide nitride materials. In one embodiment, a composition of a tantalum carbide nitride material is provided which includes the chemical formula of TaCxNy, wherein x is within a range from about 0.20 to about 0.50 and y is within a range from about 0.20 to about 0.55, an interstitial/elemental carbon atomic ratio of about 2 or greater, and a crystalline structure. In some examples, the composition provides that x is within a range from about 0.25 to about 0.40, preferably, from about 0.30 to about 0.40, and y is within a range from about 0.30 to about 0.50, preferably, from about 0.35 to about 0.50. The interstitial/elemental carbon atomic ratio may be about 3, about 4, or greater. The composition further may have a sheet resistance within a range from about 1×104 ?/sq to about 1×106 ?/sq.
    Type: Application
    Filed: September 25, 2007
    Publication date: March 26, 2009
    Inventors: KAVITA SHAH, Haichun Yang, Schubert S. Chu
  • Publication number: 20080160210
    Abstract: Embodiments described herein provide methods for removing native oxide surfaces on substrates while simultaneously passivating the underlying substrate surface. In one embodiment, a method is provided which includes positioning a substrate containing an oxide layer within a processing chamber, adjusting a first temperature of the substrate to about 80° C. or less, generating a cleaning plasma from a gas mixture within the processing chamber, such that the gas mixture contains ammonia and nitrogen trifluoride having an NH3/NF3 molar ratio of about 10 or greater, and condensing the cleaning plasma onto the substrate. A thin film, containing ammonium hexafluorosilicate, is formed in part, from the native oxide during a plasma clean process. The method further includes heating the substrate to a second temperature of about 100° C. or greater within the processing chamber while removing the thin film from the substrate and forming a passivation surface thereon.
    Type: Application
    Filed: December 21, 2007
    Publication date: July 3, 2008
    Inventors: Haichun Yang, Xinliang Lu, Chien-Teh Kao, Mei Chang