Patents by Inventor Henry Rastelli

Henry Rastelli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10689583
    Abstract: A process is presented for the removal of contaminants like sulfur compounds from hydrocarbons. The sulfur compounds are removed from hydrocarbons that may be a feed to cracking units. A feed stream is treated with a clinoptilolite or a barium exchanged zeolite adsorbent to effectively remove carbon disulfides from the feed hydrocarbon. The adsorbent may be regenerated by a hydrogen stream, a hydrocarbon stream or a mixture thereof.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: June 23, 2020
    Assignee: UOP LLC
    Inventors: Henry Rastelli, Jayant K. Gorawara, Stanley J. Frey, Kiran Bollapragada
  • Patent number: 10399032
    Abstract: Process and apparatuses for purifying a feed stream containing CO2 and predominantly hydrogen are provided. In an embodiment, the process includes passing the feed stream through a multilayer adsorbent bed comprising a first adsorbent section, a second adsorbent section downstream from the first adsorbent section and a third adsorbent section downstream from the second adsorbent section. The first adsorbent section comprises an activated carbon layer, the second adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.5 to 8.0 and the third adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.0 to 1.5. At least one of N2, CO2, CH4 and CO is adsorbed from the feed stream and a purified hydrogen product is recovered from the multilayer adsorbent bed.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: September 3, 2019
    Assignee: UOP LLC
    Inventors: Bradley P. Russell, Kirit M. Patel, Henry Rastelli
  • Publication number: 20180273855
    Abstract: A process is presented for the removal of contaminants like sulfur compounds from hydrocarbons. The sulfur compounds are removed from hydrocarbons that may be a feed to cracking units. A feed stream is treated with a clinoptilolite or a barium exchanged zeolite adsorbent to effectively remove carbon disulfides from the feed hydrocarbon. The adsorbent may be regenerated by a hydrogen stream, a hydrocarbon stream or a mixture thereof.
    Type: Application
    Filed: May 25, 2018
    Publication date: September 27, 2018
  • Patent number: 10005968
    Abstract: A process is presented for the removal of contaminants like sulfur compounds from hydrocarbons. The sulfur compounds are removed from hydrocarbons that may be a feed to cracking units. A feed stream is treated with a clinoptilolite or a barium exchanged zeolite adsorbent to effectively remove carbon disulfides from the feed hydrocarbon. The adsorbent may be regenerated by a hydrogen stream, a hydrocarbon stream or a mixture thereof.
    Type: Grant
    Filed: September 16, 2016
    Date of Patent: June 26, 2018
  • Publication number: 20180036671
    Abstract: Process and apparatuses for purifying a feed stream containing CO2 and predominantly hydrogen are provided. In an embodiment, the process includes passing the feed stream through a multilayer adsorbent bed comprising a first adsorbent section, a second adsorbent section downstream from the first adsorbent section and a third adsorbent section downstream from the second adsorbent section. The first adsorbent section comprises an activated carbon layer, the second adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.5 to 8.0 and the third adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.0 to 1.5. At least one of N2, CO2, CH4 and CO is adsorbed from the feed stream and a purified hydrogen product is recovered from the multilayer adsorbent bed.
    Type: Application
    Filed: October 18, 2017
    Publication date: February 8, 2018
    Inventors: Bradley P. Russell, Kirit M. Patel, Henry Rastelli
  • Patent number: 9670422
    Abstract: The invention relates to a process for removing and recovering mercury, an impurity, from a hydrocarbon feedstream containing oxygen, such as introduced during hydraulic fracturing. Mercury is selectively removed to very low levels of concentration from fluid streams such as natural gas, cracked gas, hydrogen or naphtha by passage of the stream through an adsorbent bed containing particles of a zeolitic molecular sieve preferably having pore diameters of at least 3.0 angstroms and in which the zeolite crystallites are formed into an aggregate (cylindrical or beads) which contain ionic or elemental silver. These adsorbent particles maintain their capacity for removal of mercury despite the presence of oxygen.
    Type: Grant
    Filed: November 20, 2014
    Date of Patent: June 6, 2017
  • Publication number: 20170073589
    Abstract: A process is presented for the removal of contaminants like sulfur compounds from hydrocarbons. The sulfur compounds are removed from hydrocarbons that may be a feed to cracking units. A feed stream is treated with a clinoptilolite or a barium exchanged zeolite adsorbent to effectively remove carbon disulfides from the feed hydrocarbon. The adsorbent may be regenerated by a hydrogen stream, a hydrocarbon stream or a mixture thereof.
    Type: Application
    Filed: September 16, 2016
    Publication date: March 16, 2017
  • Patent number: 9150471
    Abstract: Embodiments of methods and apparatuses for treating a hydrocarbon-containing feed stream are provided. The method comprises the steps of contacting the hydrocarbon-containing feed stream comprising C4, C5, C6, and/or C7 hydrocarbons, water, and contaminants with a Linde Type A molecular sieve at dehydration conditions effective to remove water and form a dehydrated feed stream. The contaminants comprise oxygenates, sulfur compounds, or combinations thereof. The dehydrated feed stream is contacted with a sodium faujisite molecular sieve having a silica/alumina molar ratio of from about 2 to about 2.5 at absorption conditions effective to remove the contaminants and form a dehydrated contaminant-depleted feed stream.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: October 6, 2015
  • Publication number: 20150159094
    Abstract: The invention relates to a process for removing and recovering mercury, an impurity, from a hydrocarbon feedstream containing oxygen, such as introduced during hydraulic fracturing. Mercury is selectively removed to very low levels of concentration from fluid streams such as natural gas, cracked gas, hydrogen or naphtha by passage of the stream through an adsorbent bed containing particles of a zeolitic molecular sieve preferably having pore diameters of at least 3.0 angstroms and in which the zeolite crystallites are formed into an aggregate (cylindrical or beads) which contain ionic or elemental silver. These adsorbent particles maintain their capacity for removal of mercury despite the presence of oxygen.
    Type: Application
    Filed: November 20, 2014
    Publication date: June 11, 2015
  • Publication number: 20140243566
    Abstract: Methods and apparatuses for reducing an aromatic concentration in a hydrocarbon stream are provided. In an embodiment, a method for reducing an aromatic concentration in a hydrocarbon stream includes saturating aromatics in the hydrocarbon stream to form a low aromatic hydrocarbon stream comprising no more than about 2 weight percent (wt %) aromatics. Further, the method includes passing the low aromatic hydrocarbon stream through an adsorption zone to remove aromatics therefrom to form an aromatic-depleted product stream comprising less than about 10 weight parts per million (wppm) aromatics.
    Type: Application
    Filed: May 5, 2014
    Publication date: August 28, 2014
  • Publication number: 20140128647
    Abstract: Methods and apparatuses for reducing an aromatic concentration in a hydrocarbon stream are provided. In an embodiment, a method for reducing an aromatic concentration in a hydrocarbon stream includes saturating aromatics in the hydrocarbon stream to form a low aromatic hydrocarbon stream comprising no more than about 2 weight percent (wt %) aromatics. Further, the method includes passing the low aromatic hydrocarbon stream through an adsorption zone to remove aromatics therefrom to form an aromatic-depleted product stream comprising less than about 10 weight parts per million (wppm) aromatics.
    Type: Application
    Filed: November 6, 2012
    Publication date: May 8, 2014
  • Patent number: 8685146
    Abstract: Processes and apparatuses are provided for preparing liquified natural gas from a natural gas feed that comprises C5 to C7 hydrocarbons and C8 or greater hydrocarbons. An exemplary process includes effecting the preferential adsorption of the C8 or greater hydrocarbons from the natural gas feed over adsorption of hydrocarbons having less than 8 carbon atoms to provide a C8-depleted natural gas stream. The process continues with effecting the preferential adsorption of the C5 to C7 hydrocarbons from the C8-depleted natural gas stream over adsorption of hydrocarbons having less than 5 carbon atoms to form a C5 to C8-depleted natural gas stream. The C5 to C7 hydrocarbons are preferentially adsorbed with higher selectivity and capacity than adsorption of the C5 to C7 hydrocarbons during preferentially adsorbing the C8 or greater hydrocarbons. The C5 to C8-depleted natural gas stream is then liquified.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: April 1, 2014
    Assignee: UOP LLC
    Inventors: Lubo Zhou, Shain-Jer Doong, Bradley P. Russell, Henry Rastelli
  • Publication number: 20130291723
    Abstract: Processes and apparatuses are provided for preparing liquified natural gas from a natural gas feed that comprises C5 to C7 hydrocarbons and C8 or greater hydrocarbons. An exemplary process includes effecting the preferential adsorption of the C8 or greater hydrocarbons from the natural gas feed over adsorption of hydrocarbons having less than 8 carbon atoms to provide a C8-depleted natural gas stream. The process continues with effecting the preferential adsorption of the C5 to C7 hydrocarbons from the C8-depleted natural gas stream over adsorption of hydrocarbons having less than 5 carbon atoms to form a C5 to C8-depleted natural gas stream. The C5 to C7 hydrocarbons are preferentially adsorbed with higher selectivity and capacity than adsorption of the C5 to C7 hydrocarbons during preferentially adsorbing the C8 or greater hydrocarbons. The C5 to C8-depleted natural gas stream is then liquified.
    Type: Application
    Filed: May 1, 2012
    Publication date: November 7, 2013
    Applicant: UOP LLC
    Inventors: Lubo Zhou, Shain-Jer Doong, Bradley P. Russell, Henry Rastelli
  • Publication number: 20130287642
    Abstract: Embodiments of methods and apparatuses for treating a hydrocarbon-containing feed stream are provided. The method comprises the steps of contacting the hydrocarbon-containing feed stream comprising C4, C5, C6, and/or C7 hydrocarbons, water, and contaminants with a Linde Type A molecular sieve at dehydration conditions effective to remove water and form a dehydrated feed stream. The contaminants comprise oxygenates, sulfur compounds, or combinations thereof. The dehydrated feed stream is contacted with a sodium faujasite molecular sieve having a silica/alumina molar ratio of from about 2 to about 2.5 at absorption conditions effective to remove the contaminants and form a dehydrated contaminant-depleted feed stream.
    Type: Application
    Filed: June 27, 2013
    Publication date: October 31, 2013
  • Publication number: 20130109901
    Abstract: Embodiments of methods and apparatuses for treating a hydrocarbon-containing feed stream are provided. The method comprises the steps of contacting the hydrocarbon-containing feed stream comprising C4, C5, C6, and/or C7 hydrocarbons, water, and contaminants with a Linde Type A molecular sieve at dehydration conditions effective to remove water and form a dehydrated feed stream. The contaminants comprise oxygenates, sulfur compounds, or combinations thereof. The dehydrated feed stream is contacted with a sodium faujisite molecular sieve having a silica/alumina molar ratio of from about 2 to about 2.5 at absorption conditions effective to remove the contaminants and form a dehydrated contaminant-depleted feed stream.
    Type: Application
    Filed: October 28, 2011
    Publication date: May 2, 2013
  • Publication number: 20100222215
    Abstract: A composite sorbent is formed which is the reaction product of a solid alkali metal carbonate, rehydratable alumina and water or an aqueous solution of a metal salt. The reaction between the components occurs while forming particulates followed by curing and activation at high temperatures. The alkali metal in the sorbent exhibits a highly reactive and accessible state that is very favorable for various sorption applications. The sorbent is especially useful for removal of HCl and other acid contaminants from gas and liquid hydrocarbon streams at high temperatures.
    Type: Application
    Filed: May 11, 2010
    Publication date: September 2, 2010
  • Publication number: 20100005964
    Abstract: By the present invention, a process is provided to use a modified clinoptilolite adsorbent suitable for the separation of carbon monoxide from hydrogen and hydrocarbon streams without adsorbing hydrocarbons such as paraffins and olefins. In typical applications in platforming units within refineries, these hydrogen streams contain from 5 to 20 parts per million of carbon monoxide. In other applications the level of carbon monoxide may be higher. The separation of carbon monoxide from the hydrogen stream is achieved by using a clinoptilolite molecular sieve that has been ion-exchanged with at least one cation selected from lithium, sodium, potassium, calcium, barium, and magnesium.
    Type: Application
    Filed: September 25, 2009
    Publication date: January 14, 2010
  • Patent number: 7399341
    Abstract: A process for the purification of hydrogen based gas mixtures utilizing zeolite X wherein the particle size distribution of the zeolite X powder has a coefficient of variation from about 15% to about 30%.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: July 15, 2008
    Assignee: UOP LLC
    Inventors: Kirit M. Patel, Henry Rastelli, Martha S. Buchan, Henry L. Griffith, Michele S. Herron
  • Publication number: 20080041227
    Abstract: The present invention comprises a process for removal of mercury from a gas stream. It has been found that a metal oxide, preferably copper oxide adsorbent on an alumina substrate can be sulfided in situ while in service to remove mercury. In particular, a copper oxide adsorbent is used that adsorbs sulfur at the same time as it adsorbs mercury. It is actually the sulfur that actually chemisorbs the mercury. The rate of uptake of sulfur is dependent on the amount of sulfur in the feed to the bed. The sulfur content of the gas is typically 2 orders of magnitude that of the mercury, which provides more than enough sulfur to react and remove the mercury.
    Type: Application
    Filed: August 15, 2006
    Publication date: February 21, 2008
    Inventors: Robert C. Mulvaney III, Keith R. Clark, Vladislav I. Kanazirev, Henry Rastelli
  • Publication number: 20070116620
    Abstract: A composite sorbent is formed which is the reaction product of a solid alkali metal carbonate, rehydratable alumina and water or an aqueous solution of a metal salt. The reaction between the components occurs while forming particulates followed by curing and activation at high temperatures. The alkali metal in the sorbent exhibits a highly reactive and accessible state that is very favorable for various sorption applications. The sorbent is especially useful for removal of HCl and other acid contaminants from gas and liquid hydrocarbon streams at high temperatures.
    Type: Application
    Filed: November 21, 2005
    Publication date: May 24, 2007
    Inventors: Vladislav Kanazirev, Jayant Gorawara, Henry Rastelli, Peter Rumfola