Patents by Inventor Hisae Shibuya

Hisae Shibuya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7912276
    Abstract: With the objective of achieving defect kind training in a short period of time to teach classification conditions of defects detected as a result of inspecting a thin film device, according to one aspect of the present invention, there is provided a visual inspection method, and an apparatus therefor, comprising the steps of: detecting defects based on inspection images acquired by optical or electronic defect detection means, and at the same time calculating features of the defects; and classifying the defects according to classification conditions set beforehand, wherein said classification condition setting step further includes the steps of: collecting defect features over a large number of defects acquired beforehand from the defect detection step; sampling defects based on the distribution of the collected defect features over the large number of defects; and setting defect classification conditions based on the result of reviewing the sampled defects.
    Type: Grant
    Filed: April 7, 2010
    Date of Patent: March 22, 2011
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Hisae Shibuya, Akira Hamamatsu, Yuji Takagi
  • Publication number: 20110013825
    Abstract: In a process for manufacturing a semiconductor wafer, defect distribution state analysis is performed so as to facilitate identification of the defect cause including a device cause and a process cause by classifying the defect distribution state according to the defect position coordinates detected by the inspection device, into one of the distribution characteristic categories: repeated defects, clustered defects, arc-shaped regional defects, radial regional defects, line type regional defects, ring and blob type regional defects, and random defects.
    Type: Application
    Filed: September 22, 2010
    Publication date: January 20, 2011
    Applicant: Hitachi High-Technologies Corporation
    Inventors: Hisae SHIBUYA, Yuji TAKAGI
  • Patent number: 7848563
    Abstract: In a pattern inspection apparatus, influences of pattern brightness variations that is caused in association with, for example, a film thickness difference or a pattern width variation can be reduced, high sensitive pattern inspection can be implemented, and a variety of defects can be detected. Thereby, the pattern inspection apparatus adaptable to a broad range of processing steps is realized. In order to realize this, the pattern inspection apparatus of the present invention performs comparison between images of regions corresponding to patterns formed to be same patterns, thereby determining mismatch portions across the images to be defects. The apparatus includes multiple sensors capable of synchronously acquiring images of shiftable multiple detection systems different from one another, and an image comparator section corresponding thereto.
    Type: Grant
    Filed: January 10, 2006
    Date of Patent: December 7, 2010
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Kaoru Sakai, Shunji Maeda, Hisae Shibuya, Hidetoshi Nishiyama
  • Publication number: 20100268482
    Abstract: When size of a defect on an increasingly miniaturized pattern is obtained by defect inspection apparatus in the related art, a value is inconveniently given, which is different from a measured value of the same defect by SEM. Thus, a dimension value of a defect detected by defect inspection apparatus needs to be accurately calculated to be approximated to a value measured by SEM. To this end, size of the defect detected by the defect inspection apparatus is corrected depending on feature quantity or type of the defect, thereby defect size can be accurately calculated.
    Type: Application
    Filed: June 30, 2010
    Publication date: October 21, 2010
    Inventors: Akira HAMAMATSU, Shunji MAEDA, Hisae SHIBUYA
  • Patent number: 7813539
    Abstract: In a process for manufacturing a semiconductor wafer, defect distribution state analysis is performed so as to facilitate identification of the defect cause including a device cause and a process cause by classifying the defect distribution state according to the defect position coordinates detected by the inspection device, into one of the distribution characteristic categories: repeated defects, clustered defects, arc-shaped regional defects, radial regional defects, line type regional defects, ring and blob type regional defects, and random defects.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: October 12, 2010
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Hisae Shibuya, Yuji Takagi
  • Publication number: 20100195896
    Abstract: With the objective of achieving defect kind training in a short period of time to teach classification conditions of defects detected as a result of inspecting a thin film device, according to one aspect of the present invention, there is provided a visual inspection method, and an apparatus therefor, comprising the steps of: detecting defects based on inspection images acquired by optical or electronic defect detection means, and at the same time calculating features of the defects; and classifying the defects according to classification conditions set beforehand, wherein said classification condition setting step further includes the steps of: collecting defect features over a large number of defects acquired beforehand from the defect detection step; sampling defects based on the distribution of the collected defect features over the large number of defects; and setting defect classification conditions based on the result of reviewing the sampled defects.
    Type: Application
    Filed: April 7, 2010
    Publication date: August 5, 2010
    Inventors: Hisae SHIBUYA, Akira Hamamatsu, Yuji Takagi
  • Patent number: 7751036
    Abstract: When size of a defect on an increasingly miniaturized pattern is obtained by defect inspection apparatus in the related art, a value is inconveniently given, which is different from a measured value of the same defect by SEM. Thus, a dimension value of a defect detected by defect inspection apparatus needs to be accurately calculated to be approximated to a value measured by SEM. To this end, size of the defect detected by the defect inspection apparatus is corrected depending on feature quantity or type of the defect, thereby defect size can be accurately calculated.
    Type: Grant
    Filed: January 6, 2009
    Date of Patent: July 6, 2010
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Akira Hamamatsu, Shunji Maeda, Hisae Shibuya
  • Patent number: 7720275
    Abstract: With the objective of achieving defect kind training in a short period of time to teach classification conditions of defects detected as a result of inspecting a thin film device, according to one aspect of the present invention, there is provided a visual inspection method, and an apparatus therefore, comprising the steps of: detecting defects based on inspection images acquired by optical or electronic defect detection means, and at the same time calculating features of the defects; and classifying the defects according to classification conditions set beforehand, wherein said classification condition setting step further includes the steps of: collecting defect features over a large number of defects acquired beforehand from the defect detection step; sampling defects based on the distribution of the collected defect features over the large number of defects; and setting defect classification conditions based on the result of reviewing the sampled defects.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: May 18, 2010
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Hisae Shibuya, Akira Hamamatsu, Yuji Takagi
  • Patent number: 7639277
    Abstract: A method for evaluating a color picture tube includes displaying on a display surface of a color picture tube a measurement pattern including a plurality of first patterns arranged at different positions relative to fluophor dots of said color picture tube and a plurality of second patterns near said first patterns and sufficiently large relative to said fluophor dots. A first image is obtained using an imaging element to image said displayed measurement pattern. A second image is obtained using said imaging element to image while controlling light intake to allow brightness components of no more than about 1% of maximum luminance from said first image to be separated from noise and imaged. A third image is created by combining said first image and said second image while adjusting scales according to a light intake ratio. From said third image, display center positions of said plurality of first patterns is calculated using said second pattern positions.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: December 29, 2009
    Assignee: Hitachi, Ltd.
    Inventors: Hisae Shibuya, Tatsuo Horiuchi, Yoshinao Nozaki, Yoshio Yoshiwara
  • Publication number: 20090290168
    Abstract: To inspect a substrate such as a semiconductor substrate for surface roughness at high precision. The surface roughness of the substrate is measured in each frequency band of the surface roughness by applying a light to the substrate surface and detecting a scattered light or reflected light at a plurality of azimuth or elevation angles.
    Type: Application
    Filed: May 22, 2009
    Publication date: November 26, 2009
    Inventors: Akira HAMAMATSU, Yoshimasa Oshima, Shunji Maeda, Hisae Shibuya, Yuta Urano, Toshiuki Nakao, Shigenobu Maruyama
  • Publication number: 20090153848
    Abstract: When size of a defect on an increasingly miniaturized pattern is obtained by defect inspection apparatus in the related art, a value is inconveniently given, which is different from a measured value of the same defect by SEM. Thus, a dimension value of a defect detected by defect inspection apparatus needs to be accurately calculated to be approximated to a value measured by SEM. To this end, size of the defect detected by the defect inspection apparatus is corrected depending on feature quantity or type of the defect, thereby defect size can be accurately calculated.
    Type: Application
    Filed: January 6, 2009
    Publication date: June 18, 2009
    Inventors: Akira Hamamatsu, Shunji Maeda, Hisae Shibuya
  • Publication number: 20090105990
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Application
    Filed: December 22, 2008
    Publication date: April 23, 2009
    Inventors: Hisae SHIBUYA, Yuji Takagi
  • Publication number: 20090027664
    Abstract: In a defect inspection apparatus for performing an inspection with an optical system, the dimension of a defect is measured substantially concurrently with detection of the defect. In order to promote the accuracy of measurement of the defect dimension, a collation unit is provided which collates the defect dimension by using a standard sample such as a standard grain.
    Type: Application
    Filed: May 27, 2008
    Publication date: January 29, 2009
    Inventors: Akira Hamamatsu, Hisae Shibuya, Shunji Maeda
  • Patent number: 7474394
    Abstract: When size of a defect on an increasingly miniaturized pattern is obtained by defect inspection apparatus in the related art, a value is inconveniently given, which is different from a measured value of the same defect by SEM. Thus, a dimension value of a defect detected by defect inspection apparatus needs to be accurately calculated to be approximated to a value measured by SEM. To this end, size of the defect detected by the defect inspection apparatus is corrected depending on feature quantity or type of the defect, thereby defect size can be accurately calculated.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: January 6, 2009
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Akira Hamamatsu, Shunji Maeda, Hisae Shibuya
  • Publication number: 20080317329
    Abstract: An image feature is calculated based on the image of a detected defect, a coordinate feature is calculated based on position coordinates of the detected defect, and false alarm judgment is performed according to a decision tree constructed by threshold processing to the image feature or the coordinate feature.
    Type: Application
    Filed: June 19, 2008
    Publication date: December 25, 2008
    Inventors: Hisae Shibuya, Shunji Maeda
  • Publication number: 20080075352
    Abstract: A defect classification method to classify defects by using a classifier having a binary tree structure based on features of defects extracted from detected signals acquired from a defect inspection apparatus includes a classifier construction process for constructing the classifier by setting a branch condition including defect classes respectively belonging to groups located on both sides of the branch point, a feature to be used for branching, and a discriminant reference, for each branch point in the structure based on instruction of defect classes and feature data respectively associated therewith beforehand. The process includes a priority order specification process for previously specifying target classification performance of purity and accuracy for each defect class, whole and in worst case, with priority order, and an evaluation process for evaluating whether the specified target classification performance under the branching condition is satisfied and displaying a result of evaluation, every item.
    Type: Application
    Filed: July 19, 2007
    Publication date: March 27, 2008
    Inventors: HISAE SHIBUYA, Shunji Maeda, Akira Hamamatsu
  • Publication number: 20070019185
    Abstract: When size of a defect on an increasingly miniaturized pattern is obtained by defect inspection apparatus in the related art, a value is inconveniently given, which is different from a measured value of the same defect by SEM. Thus, a dimension value of a defect detected by defect inspection apparatus needs to be accurately calculated to be approximated to a value measured by SEM. To this end, size of the defect detected by the defect inspection apparatus is corrected depending on feature quantity or type of the defect, thereby defect size can be accurately calculated.
    Type: Application
    Filed: July 19, 2006
    Publication date: January 25, 2007
    Inventors: Akira Hamamatsu, Shunji Maeda, Hisae Shibuya
  • Publication number: 20060238755
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Application
    Filed: June 22, 2006
    Publication date: October 26, 2006
    Inventors: Hisae Shibuya, Yuji Takagi
  • Publication number: 20060239536
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Application
    Filed: June 22, 2006
    Publication date: October 26, 2006
    Inventors: Hisae Shibuya, Yuji Takagi
  • Publication number: 20060233434
    Abstract: This invention relating to an inspection apparatus capable of classifying defects at high accuracy makes it possible to accurately extract various characteristic quantities of each defect by using the images obtained by imaging a semiconductor wafer under dark-field illumination, and providing, with respect to a differential image signal between the image signals obtained from dies near to each other in image brightness, a defect detection threshold and a characteristic quantity extraction threshold lower than the defect detection threshold.
    Type: Application
    Filed: April 12, 2006
    Publication date: October 19, 2006
    Inventors: Akira Hamamatsu, Hisae Shibuya, Shunji Maeda