Patents by Inventor Hisae Shibuya

Hisae Shibuya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060215902
    Abstract: With the objective of achieving defect kind training in a short period of time to teach classification conditions of defects detected as a result of inspecting a thin film device, according to one aspect of the present invention, there is provided a visual inspection method, and an apparatus therefor, comprising the steps of: detecting defects based on inspection images acquired by optical or electronic defect detection means, and at the same time calculating features of the defects; and classifying the defects according to classification conditions set beforehand, wherein said classification condition setting step further includes the steps of: collecting defect features over a large number of defects acquired beforehand from the defect detection step; sampling defects based on the distribution of the collected defect features over the large number of defects; and setting defect classification conditions based on the result of reviewing the sampled defects.
    Type: Application
    Filed: December 29, 2005
    Publication date: September 28, 2006
    Inventors: Hisae Shibuya, Akira Hamamatsu, Yuji Takagi
  • Patent number: 7084968
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: August 1, 2006
    Assignees: Hitachi, Ltd., Hitachi High-Technologies Corporation
    Inventors: Hisae Shibuya, Yuji Takagi
  • Publication number: 20060159330
    Abstract: In a pattern inspection apparatus, influences of pattern brightness variations that is caused in association with, for example, a film thickness difference or a pattern width variation can be reduced, high sensitive pattern inspection can be implemented, and a variety of defects can be detected. Thereby, the pattern inspection apparatus adaptable to a broad range of processing steps is realized. In order to realize this, the pattern inspection apparatus of the present invention performs comparison between images of regions corresponding to patterns formed to be same patterns, thereby determining mismatch portions across the images to be defects. The apparatus includes multiple sensors capable of synchronously acquiring images of shiftable multiple detection systems different from one another, and an image comparator section corresponding thereto.
    Type: Application
    Filed: January 10, 2006
    Publication date: July 20, 2006
    Inventors: Kaoru Sakai, Shunji Maeda, Hisae Shibuya, Hidetoshi Nishiyama
  • Publication number: 20060078188
    Abstract: In an automatic defect classifying method, defects not reviewed are assigned with defect classes having the same definitions as those of reviewed defects in order to effectively use information on defects not reviewed, the defects not reviewed occupying most of defects on a wafer. Defects not reviewed are assigned defect classes having the same definitions, by using defect data of defects detected with an inspection equipment and defect classes of already reviewed defects given by ADC of a review equipment. Since all defects are assigned the defect classes having the same definitions, more detailed analysis is possible in estimating the generation reasons of defects.
    Type: Application
    Filed: July 28, 2005
    Publication date: April 13, 2006
    Inventors: Masaki Kurihara, Hisae Shibuya, Toshifumi Honda, Naoki Hosoya, Atsushi Miyamoto
  • Publication number: 20050168731
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Application
    Filed: April 1, 2005
    Publication date: August 4, 2005
    Inventors: Hisae Shibuya, Yuji Takagi
  • Patent number: 6876445
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: April 5, 2005
    Assignees: Hitachi, Ltd., Hitachi High-Technologies Corporation
    Inventors: Hisae Shibuya, Yuji Takagi
  • Patent number: 6870169
    Abstract: In order to be able to detect an irradiation position of an electron beam matching a defect position and conduct composition analysis of a defect with high precision and high efficiency, in the present invention, when a composition analysis target defect is selected and irradiation conditions of the electron beam are set for EDX analysis, a low-resolution reference image of low resolution is acquired using the electron beam at a defect corresponding position corresponding to the position of this defect on a chip in the vicinity of a target chip including defects, and a low-resolution defect image of the same low resolution is next acquired at the defect position of the target chip. Then, by comparing these low-resolution images, the defect position is acquired, the electron beam is slanted and irradiated on this defect position to acquire a composition spectrum of the defect.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: March 22, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Kenji Obara, Yuji Takagi, Hisae Shibuya, Naoki Hosoya
  • Patent number: 6792367
    Abstract: In a wafer inspection and sampling system, wafer defects are detected and stored in a data store as defect data. Information is also provided, representative of clusters of defects on the wafer. A statistically based sampling of the defects is made to obtain a set of sampled defects. Subsequent detailed inspection and analysis of the sampled defects produces additional data which facilitate an understanding of process errors.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: September 14, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Naoki Hosoya, Yuuji Takagi, Hisae Shibuya, Kenji Obara
  • Patent number: 6792366
    Abstract: In a wafer inspection and sampling system, wafer defects are detected and stored in a data store as defect data. Information is also provided, representative of clusters of defects on the wafer. A statistically based sampling of the defects is made to obtain a set of sampled defects. Subsequent detailed inspection and analysis of the sampled defects produces additional data which facilitate an understanding of process errors.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: September 14, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Naoki Hosoya, Yuuji Takagi, Hisae Shibuya, Kenji Obara
  • Publication number: 20040126909
    Abstract: In order to be able to detect an irradiation position of an electron beam matching a defect position and conduct composition analysis of a defect with high precision and high efficiency, in the present invention, when a composition analysis target defect is selected and irradiation conditions of the electron beam are set for EDX analysis, a low-resolution reference image of low resolution is acquired using the electron beam at a defect corresponding position corresponding to the position of this defect on a chip in the vicinity of a target chip including defects, and a low-resolution defect image of the same low resolution is next acquired at the defect position of the target chip. Then, by comparing these low-resolution images, the defect position is acquired, the electron beam is slanted and irradiated on this defect position to acquire a composition spectrum of the defect.
    Type: Application
    Filed: December 11, 2003
    Publication date: July 1, 2004
    Applicant: Hitachi, Ltd.
    Inventors: Kenji Obara, Yuji Takagi, Hisae Shibuya, Naoki Hosoya
  • Patent number: 6741941
    Abstract: To efficiently extract identification of apparatuses causing problems in a thin-film device manufacturing process, candidates for the problem-generating manufacturing apparatus are extracted by evaluating data obtained in relation to produced inspections and data indicating the states of the manufacturing apparatus, with respect to products that enable efficient extraction of problem-generated apparatuses in a thin-film devise manufacturing process. This facilitates inferring the identification of the problem-generating apparatus.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: May 25, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Kenji Obara, Yuji Takagi, Hisae Shibuya
  • Publication number: 20040064269
    Abstract: In a process for manufacturing a semiconductor wafer, defect distribution state analysis is performed so as to facilitate identification of the defect cause including a device cause and a process cause by classifying the defect distribution state according to the defect position coordinates detected by the inspection device, into one of the distribution characteristic categories: repeated defects, clustered defects, arc-shaped regional defects, radial regional defects, line type regional defects, ring and blob type regional defects, and random defects.
    Type: Application
    Filed: September 25, 2003
    Publication date: April 1, 2004
    Applicant: Hitachi High-Technologies Corporation
    Inventors: Hisae Shibuya, Yuji Takagi
  • Publication number: 20030109952
    Abstract: In a wafer inspection and sampling system, wafer defects are detected and stored in a data store as defect data. Information is also provided, representative of clusters of defects on the wafer. A statistically based sampling of the defects is made to obtain a set of sampled defects. Subsequent detailed inspection and analysis of the sampled defects produces additional data which facilitate an understanding of process errors.
    Type: Application
    Filed: March 28, 2002
    Publication date: June 12, 2003
    Applicant: HITACHI, LTD.
    Inventors: Naoki Hosoya, Yuuji Takagi, Hisae Shibuya, Kenji Obara
  • Publication number: 20030109070
    Abstract: In a wafer inspection and sampling system, wafer defects are detected and stored in a data store as defect data. Information is also provided, representative of clusters of defects on the wafer. A statistically based sampling of the defects is made to obtain a set of sampled defects. Subsequent detailed inspection and analysis of the sampled defects produces additional data which facilitate an understanding of process errors.
    Type: Application
    Filed: December 11, 2001
    Publication date: June 12, 2003
    Applicant: Hitachi, Ltd.
    Inventors: Naoki Hosoya, Yuuji Takagi, Hisae Shibuya, Kenji Obara
  • Publication number: 20020181756
    Abstract: The distribution states of defects are analyzed on the basis of the coordinates of defects detected by an inspection apparatus to classify them into a distribution feature category, or any one of repetitive defect, congestion defect, linear distribution defect, ring/lump distribution defect and random defect. In the manufacturing process for semiconductor substrates, defect distribution states are analyzed on the basis of defect data detected by an inspection apparatus, thereby specifying the cause of defect in apparatus or process.
    Type: Application
    Filed: April 10, 2002
    Publication date: December 5, 2002
    Inventors: Hisae Shibuya, Yuji Takagi
  • Publication number: 20020047903
    Abstract: A method for evaluating a color picture tube includes displaying on a display surface of a color picture tube a measurement pattern including a plurality of first patterns arranged at different positions relative to fluophor dots of said color picture tube and a plurality of second patterns near said first patterns and sufficiently large relative to said fluophor dots. A first image is obtained using an imaging element to image said displayed measurement pattern. A second image is obtained using said imaging element to image while controlling light intake to allow brightness components of no more than about 1% of maximum luminance from said first image to be separated from noise and imaged. A third image is created by combining said first image and said second image while adjusting scales according to a light intake ratio. From said third image, display center positions of said plurality of first patterns is calculated using said second pattern positions.
    Type: Application
    Filed: April 2, 2001
    Publication date: April 25, 2002
    Inventors: Hisae Shibuya, Tatsuo Horiuchi, Yoshinao Nozaki, Yoshio Yoshiwara