Patents by Inventor Ichiro Kusakari

Ichiro Kusakari has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150267423
    Abstract: A reinforcing bar binding machine is provided with a cutting die having a wire through hole which penetrates through the die along a direction in which a wire is fed out, a blade portion adapted to move along an open plane of an opening at one end of the wire through hole to cut a terminating end portion of the wire which has passed through the wire through hole and an engagement portion adapted to be brought into engagement with a portion of the wire which lies in the vicinity of the terminating end portion thereof when the blade portion is rotated so as to bend to hold the portion lying in the vicinity of the terminating end portion.
    Type: Application
    Filed: June 9, 2015
    Publication date: September 24, 2015
    Inventors: Ichiro KUSAKARI, Akira KASAHARA
  • Publication number: 20140246114
    Abstract: A reinforcing bar binding machine is provided with a cutting die having a wire through hole which penetrates through the die along a direction in which a wire is fed out, a blade portion adapted to move along an open plane of an opening at one end of the wire through hole to cut a terminating end portion of the wire which has passed through the wire through hole and an engagement portion adapted to be brought into engagement with a portion of the wire which lies in the vicinity of the terminating end portion thereof when the blade portion is rotated so as to bend to hold the portion lying in the vicinity of the terminating end portion.
    Type: Application
    Filed: May 15, 2014
    Publication date: September 4, 2014
    Applicant: MAX CO., LTD.
    Inventors: Ichiro KUSAKARI, Akira KASAHARA
  • Patent number: 8752593
    Abstract: A reinforcing bar binding machine is provided with a cutting die having a wire through hole which penetrates through the die along a direction in which a wire is fed out, a blade portion adapted to move along an open plane of an opening at one end of the wire through hole to cut a terminating end portion of the wire which has passed through the wire through hole and an engagement portion adapted to be brought into engagement with a portion of the wire which lies in the vicinity of the terminating end portion thereof when the blade portion is rotated so as to bend to hold the portion lying in the vicinity of the terminating end portion.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: June 17, 2014
    Assignee: Max Co., Ltd.
    Inventors: Ichiro Kusakari, Akira Kasahara
  • Patent number: 8636038
    Abstract: An operation method of a reinforcing bar binding machine includes an initializing operation. During the initializing operation, a cutter of a wire cutting mechanism shuts off a wire passageway, a wire is fed by a wire feed mechanism while the wire passageway remains shut off, and the wire feed mechanism is stopped when a leading end of the wire butts against the cutter.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: January 28, 2014
    Assignee: Max Co., Ltd.
    Inventors: Ichiro Kusakari, Takahiro Nagaoaka, Tsuyoshi Kobayashi, Akira Kasahara
  • Patent number: 8378600
    Abstract: An electric power tool “A” operates a working part 5 by repeating rotation of a motor 4 in a normal direction and in a reverse direction one or more times. The motor 4 includes a brushless motor. Sensors H for detecting a position of a rotor 15 are provided on the motor 4 so as to be advanced by an electrical angle of 30°±?° from an intermediate position between respective stator teeth 16 in a direction of the normal rotation of the rotor 15. A control part 20 for controlling the rotation of the motor 4 controls a driving signal of the motor 4 based on the results of detection by the sensors H. Moreover, the control part 20 selects a detection signal of the sensors H so that relation between the rotor 15 and the detection signal of the sensors H is equivalent in either of the normal rotation and the reverse rotation of the rotor 15.
    Type: Grant
    Filed: March 7, 2012
    Date of Patent: February 19, 2013
    Assignee: Max Co., Ltd.
    Inventors: Kouji Katou, Kazuya Takeuchi, Ichiro Kusakari, Osamu Itagaki, Takahiro Nagaoka
  • Patent number: 8251104
    Abstract: In a reinforcing bar binder in which a wire reel around which a reinforcing bar binding wire is wound is rotatably housed in a housing chamber in a binder main body, the wire is pulled out from the wire reel and wound around reinforcing bars, and the reinforcing bars are bound by twisting the wound portion, an opening is formed through one of both side walls of the housing chamber at a position corresponding to a shaft receiving portion formed on the wire reel. On the one side wall, a reel receiver which is supported so as to come into and come out from the opening is fitted to the shaft receiving portion of the wire reel when it is pushed into the inside of the side wall. A reel stopper moves along the wall surface of the one side wall and can engage with the reel receiver fitted to the shaft receiving portion. A leaf spring urges the reel stopper engaged with the reel receiver to the pushing-in side.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: August 28, 2012
    Assignee: Max Co., Ltd.
    Inventors: Osamu Itagaki, Ichiro Kusakari, Takahiro Nagaoka
  • Publication number: 20120160364
    Abstract: An electric power tool “A” operates a working part 5 by repeating rotation of a motor 4 in a normal direction and in a reverse direction one or more times. The motor 4 includes a brushless motor. Sensors H for detecting a position of a rotor 15 are provided on the motor 4 so as to be advanced by an electrical angle of 30°±?° from an intermediate position between respective stator teeth 16 in a direction of the normal rotation of the rotor 15. A control part 20 for controlling the rotation of the motor 4 controls a driving signal of the motor 4 based on the results of detection by the sensors H. Moreover, the control part 20 selects a detection signal of the sensors H so that relation between the rotor 15 and the detection signal of the sensors H is equivalent in either of the normal rotation and the reverse rotation of the rotor 15.
    Type: Application
    Filed: March 7, 2012
    Publication date: June 28, 2012
    Applicant: MAX CO., LTD.
    Inventors: Kouji KATOU, Kazuya TAKEUCHI, Ichiro KUSAKARI, Osamu ITAGAKI, Takahiro NAGAOKA
  • Patent number: 8198839
    Abstract: An electric power tool “A” operates a working part 5 by repeating rotation of a motor 4 in a normal direction and in a reverse direction one or more times. The motor 4 includes a brushless motor. Sensors H for detecting a position of a rotor 15 are provided on the motor 4 so as to be advanced by an electrical angle of 30°±?° from an intermediate position between respective stator teeth 16 in a direction of the normal rotation of the rotor 15. A control part 20 for controlling the rotation of the motor 4 controls a driving signal of the motor 4 based on the results of detection by the sensors H. Moreover, the control part 20 selects a detection signal of the sensors H so that relation between the rotor 15 and the detection signal of the sensors H is equivalent in either of the normal rotation and the reverse rotation of the rotor 15.
    Type: Grant
    Filed: April 4, 2007
    Date of Patent: June 12, 2012
    Assignee: Max Co., Ltd.
    Inventors: Kouji Katou, Kazuya Takeuchi, Ichiro Kusakari, Osamu Itagaki, Takahiro Nagaoka
  • Patent number: 8127803
    Abstract: A reinforcing bar binding machine is provided with: a guide tube for guiding a wire from a wire reel mounted on a binding machine body; a curl guide; a wire cutting mechanism disposed between the guide tube and the curl guide; a first guide pin that is disposed at an end portion of the guide tube or in a vicinity of the end portion of the guide tube, and guides an outer side surface which is an outer side of a wire curve; a second guide pin that is disposed at the end portion of the guide tube or in a vicinity of the end portion of the guide tube, and guides an inner side surface which is an inner side of the wire curve; and a third guide pin that is disposed inside of the curl guide and guides the outer side surface. The wire is brought into contact with the first guide pin, the second guide pin, and the third guide pin, when the wire is fed around a reinforcing bar.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: March 6, 2012
    Assignee: Max Co., Ltd.
    Inventor: Ichiro Kusakari
  • Patent number: 8122916
    Abstract: A wire reel containing portion 3 of a reinforcing bar binding machine 1 is provided with a rotation detecting lever 8 and a photosensor 7. When a wire reel is rotated in starting to bind a wire, rotation thereof is detected by the rotation detecting lever switched ON/OFF by a projected portion formed at a side face of the wire reel, the photosensor detects a reflection mark of the wire reel to determine a kind of the wire from a number of the marks, and a twist torque or the like is controlled. Wire information is detected not in an initializing operation (in setting wire) of rotating the wire reel at low speed but in a binding operation of rotating at high speed and therefore, an amount of swinging the rotation detecting lever is large and wire information can firmly be detected.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: February 28, 2012
    Assignee: Max Co., Ltd.
    Inventors: Takahiro Nagaoka, Ichiro Kusakari
  • Patent number: 8033303
    Abstract: Two guide pins 11 and 12 formed upright in a guide plate 7 are received in guide pin fitting holes 13 and 14 formed in a guide member 8. Fixed screws 23a and 23b are screw-connected to the guide pins 11 and 12. One guide pin 12 is fitted to the corresponding guide pin fitting hole 14 with a play. Screw holes 20 and 21 are formed through the inner surface of the guide pin fitting hole 14 and the outer surface of the guide member 8. An angle of the guide member 8 with respect to the guide plate 7 is adjusted by allowing front ends of embedded screws 22a and 22b respectively screw-inserted in the screw holes 20 and 21 to respectively engage with a peripheral surface of the guide pin 12.
    Type: Grant
    Filed: February 20, 2007
    Date of Patent: October 11, 2011
    Assignee: Max Co., Ltd.
    Inventors: Ichiro Kusakari, Takahiro Nagaoka, Osamu Itagaki, Akira Kasahara
  • Patent number: 8025251
    Abstract: A wire reel containing portion 3 of a reinforcing bar binding machine 1 is provided with a rotation detecting lever 8 and a photosensor 7. When a wire reel is rotated in starting to bind a wire, rotation thereof is detected by the rotation detecting lever switched ON/OFF by a projected portion formed at a side face of the wire reel, the photosensor detects a reflection mark of the wire reel to determine a kind of the wire from a number of the marks, and a twist torque or the like is controlled. Wire information is detected not in an initializing operation (in setting wire) of rotating the wire reel at low speed but in a binding operation of rotating at high speed and therefore, an amount of swinging the rotation detecting lever is large and wire information can firmly be detected.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: September 27, 2011
    Assignee: Max Co., Ltd.
    Inventors: Takahiro Nagaoka, Ichiro Kusakari
  • Patent number: 7987876
    Abstract: A reinforcing bar binder capable of certainly identifying the type of a wire reel and automatically adjusting the amount of feeding of the wire wound around the wire reel or the twisting torque on the wire is provided. The reinforcing bar binder feeds a wire while rotating a wire reel mounted in a storing chamber and binds a reinforcing bar. The storing chamber is provided with a first detecting means for detecting the amount of rotation of the wire reel and a second detecting means for detecting the number of second to-be detecting portions on the wire reel during the amount of rotation detected by the first detecting means. The binder main body is provided with controlling means for controlling the amount of feeding of the wire or the twisting torque on the wire based on the number of the second to-be-detected portions detected by the second detecting means.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: August 2, 2011
    Assignee: Max Kabushiki Kaisha
    Inventors: Takahiro Nagaoka, Ichiro Kusakari
  • Publication number: 20110146833
    Abstract: An operation method of a reinforcing bar binding machine includes an initializing operation. During the initializing operation, a cutter of a wire cutting mechanism shuts off a wire passageway, a wire is fed by a wire feed mechanism while the wire passageway remains shut off, and the wire feed mechanism is stopped when a leading end of the wire butts against the cutter.
    Type: Application
    Filed: November 24, 2010
    Publication date: June 23, 2011
    Applicant: MAX CO., LTD.
    Inventors: Ichiro Kusakari, Takahiro Nagaoka, Tsuyoshi Kobayashi, Akira Kasahara
  • Patent number: 7950421
    Abstract: A reinforcement binding machine capable of detecting, by the rotation of a reel, that wire on the reel is consumed and the reel, the reinforcement binding machine wherein an interrupter is installed in the cassette case of a binding machine body, a cover is rotatably held on a reel mounting shaft, an opening part is formed in the cover, a projection is formed on the reel and fitted into the opening part, and a color with a lightness different from that of the cover is applied to the projection to detect the rotation of the reel by the interrupter.
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: May 31, 2011
    Assignee: Max Kabushiki Kaisha
    Inventors: Yasushi Nakagawa, Noboru Ishikawa, Ichiro Kusakari, Takahiro Nagaoka, Shuichi Ishii, Atsushi Matsuoka
  • Publication number: 20110049230
    Abstract: A wire reel containing portion 3 of a reinforcing bar binding machine 1 is provided with a rotation detecting lever 8 and a photosensor 7. When a wire reel is rotated in starting to bind a wire, rotation thereof is detected by the rotation detecting lever switched ON/OFF by a projected portion formed at a side face of the wire reel, the photosensor detects a reflection mark of the wire reel to determine a kind of the wire from a number of the marks, and a twist torque or the like is controlled. Wire information is detected not in an initializing operation (in setting wire) of rotating the wire reel at low speed but in a binding operation of rotating at high speed and therefore, an amount of swinging the rotation detecting lever is large and wire information can firmly be detected.
    Type: Application
    Filed: October 13, 2010
    Publication date: March 3, 2011
    Inventors: Takahiro NAGAOKA, Ichiro Kusakari
  • Publication number: 20110030836
    Abstract: A wire reel containing portion 3 of a reinforcing bar binding machine 1 is provided with a rotation detecting lever 8 and a photosensor 7. When a wire reel is rotated in starting to bind a wire, rotation thereof is detected by the rotation detecting lever switched ON/OFF by a projected portion formed at a side face of the wire reel, the photosensor detects a reflection mark of the wire reel to determine a kind of the wire from a number of the marks, and a twist torque or the like is controlled. Wire information is detected not in an initializing operation (in setting wire) of rotating the wire reel at low speed but in a binding operation of rotating at high speed and therefore, an amount of swinging the rotation detecting lever is large and wire information can firmly be detected.
    Type: Application
    Filed: October 13, 2010
    Publication date: February 10, 2011
    Inventors: Takahiro NAGAOKA, Ichiro Kusakari
  • Patent number: 7866597
    Abstract: A reinforcement binding machine (1), comprising a wire reel storage part (3) having a rotation detection lever (8) and a photo sensor (7). When a wire reel is rotated in starting binding, the rotation detection lever is turned on and off by a projected part formed on the side face of the wire reel to detect the rotation, and the photo sensor detects a reflection mark on the wire reel to discriminate the type of the wire by a mark number so as to control torsional torque, etc. Since wire information is detected in binding operation when the wire reel is rotated at a high speed not in initialization operation (in setting the wire) when the wire reel is rotated at a low speed, the swing amount of the rotation detection lever is large and, accordingly, the wire information can be securely detected.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: January 11, 2011
    Assignee: Max Co., Ltd.
    Inventors: Takahiro Nagaoka, Ichiro Kusakari
  • Publication number: 20100313991
    Abstract: A reinforcing bar binder capable of certainly identifying the type of a wire reel and automatically adjusting the amount of feeding of the wire wound around the wire reel or the twisting torque on the wire is provided. The reinforcing bar binder feeds a wire while rotating a wire reel mounted in a storing chamber and binds a reinforcing bar. The storing chamber is provided with a first detecting means for detecting the amount of rotation of the wire reel and a second detecting means for detecting the number of second to-be detecting portions on the wire reel during the amount of rotation detected by the first detecting means. The binder main body is provided with controlling means for controlling the amount of feeding of the wire or the twisting torque on the wire based on the number of the second to-be-detected portions detected by the second detecting means.
    Type: Application
    Filed: August 18, 2010
    Publication date: December 16, 2010
    Applicant: Max Kabushiki Kaisha
    Inventors: TAKAHIRO NAGAOKA, ICHIRO KUSAKARI
  • Patent number: 7819143
    Abstract: A reinforcing bar binder capable of certainly identifying the type of a wire reel and automatically adjusting the amount of feeding of the wire wound around the wire reel or the twisting torque on the wire is provided. The reinforcing bar binder feeds a wire while rotating a wire reel mounted in a storing chamber and binds a reinforcing bar. The storing chamber is provided with a first detecting means for detecting the amount of rotation of the wire reel and a second detecting means for detecting the number of second to-be detecting portions on the wire reel during the amount of rotation detected by the first detecting means. The binder main body is provided with controlling means for controlling the amount of feeding of the wire or the twisting torque on the wire based on the basis of the number of the second to-be-detected portions detected by the second detecting means.
    Type: Grant
    Filed: November 8, 2004
    Date of Patent: October 26, 2010
    Assignee: Max Kabushiki Kaisha
    Inventors: Takahiro Nagaoka, Ichiro Kusakari