Patents by Inventor Ichiro Kusakari

Ichiro Kusakari has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7140400
    Abstract: A reverse rotational number of a binding wire feed mechanism is set such that a binding wire is completely pulled back regardless of a boldness or flexibility of the binding wire, a diameter of a reinforcing bar or the like. A driven gear 14 having a V groove of the binding wire feed mechanism is brought into elastic contact with a main drive gear 13 having a V groove by a spring and the binding wire is fed by pinching the binding wire by the main drive gear 13 having the V groove and the driven gear 14 having the V groove. After feeding out the binding wire to form a loop around the reinforcing bar and clamping a front end of the binding wire by a twist mechanism, the binding wire feed mechanism is rotated reversely and the binding wire is pulled back to be wound around the reinforcing bar.
    Type: Grant
    Filed: September 19, 2003
    Date of Patent: November 28, 2006
    Assignee: Max Co., Ltd.
    Inventors: Yasushi Yokochi, Ichiro Kusakari, Takahiro Nagaoka, Osamu Itagaki
  • Publication number: 20060254666
    Abstract: A cooling fan 17 is arranged on the rear side of a twisting motor 9 of a reinforcing bar binder 1. The cooling fan is located on the axial line of the twisting motor so that cooling air effectively flows along the surface of the twisting motor and through within the twisting motor. A control unit on-off controls the cooling fan according to the temperature detected by a heat sensitive element 23 so as to actuate the cooling fan when a trigger signal is received at an interior temperature not lower than a reference value and to stop it after a predetermined time elapses. Thus, the temperature of the reinforcing bar binder can be controlled within a safe temperature range. Even if the reinforcing bar binder is run during a long time, a protecting circuit is not operated to forcibly stop the reinforcing bar binder. Further, in a cold environment, the cooling fan is not actuated so that the performance at a low temperature is not deteriorated and so power consumption can be also saved.
    Type: Application
    Filed: August 6, 2004
    Publication date: November 16, 2006
    Inventors: Ichiro Kusakari, Atsushi Matsuoka
  • Patent number: 7051650
    Abstract: A twisting shaft 33 and a remover 34 fitted around the twisting shaft 33 are provided with forks 37, 44 at their respective front portions, and hooks 38 bent from front ends of the forks of the twisting shaft in the forward rotational direction are provided. The remover is rotatable by a one-way stopper mechanism in the forward direction only. When the twisting shaft and remover are rotated forward, a binding wire loop is hung on the hooks 38 and twisted. When the twisting shaft is reversely rotated after the completion of the twisting operation, the remover stops being rotated by the one-way stopper mechanism, and the twisting shaft alone is reversely rotated. As a result, the hooks 38 hide themselves behind the forks 44 of the remover 34, and the binding wire engaged with the hooks 38 is pressed by the forks 44 and removed.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: May 30, 2006
    Assignee: Max Co., Ltd.
    Inventors: Ichiro Kusakari, Takahiro Nagaoka
  • Publication number: 20060011254
    Abstract: A reverse rotational number of a binding wire feed mechanism is set such that a binding wire is completely pulled back regardless of a boldness or flexibility of the binding wire, a diameter of a reinforcing bar or the like. A driven gear 14 having a V groove of the binding wire feed mechanism is brought into elastic contact with a main drive gear 13 having a V groove by a spring and the binding wire is fed by pinching the binding wire by the main drive gear 13 having the V groove and the driven gear 14 having the V groove. After feeding out the binding wire to form a loop around the reinforcing bar and clamping a front end of the binding wire by a twist mechanism, the binding wire feed mechanism is rotated reversely and the binding wire is pulled back to be wound around the reinforcing bar.
    Type: Application
    Filed: September 19, 2003
    Publication date: January 19, 2006
    Inventors: Yasushi Yokochi, Ichiro Kusakari, Takahiro Nagaoka, Osamu Itagaki
  • Publication number: 20050087646
    Abstract: A reinforcement binding machine (20) capable of binding reinforcement (22) by winding wire (27) in loop shape around the reinforcement (22), wherein irregular parts (43) are formed on the peripheral surface of a reel mounting shaft (40), an engagement claw (47) is formed on the inner peripheral surface of a hub hole (46) of the reel (38), and an engagement part (48) engaged with the irregular parts (43) to prevent the reel (38) from racing is formed at the tip part of the engagement claw (47), whereby the reel can be prevented from racing while allowing the reel to rotate in normal and reverse directions so as to eliminate the occurrence of entanglement of the wire.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 28, 2005
    Inventors: Yasushi Nakagawa, Noboru Ishikawa, Ichiro Kusakari
  • Publication number: 20050077413
    Abstract: A reinforcement binding machine and a reel used for the machine capable of solving such a problem that wire comes out of the flange of the reel whereby wire feeding is disabled, wherein a recessed part (42A) is steppingly provided at the opening edge part of a cassette case (40), the flange of the cassette case (40) on the opening part side is formed in a large flange (55) having a diameter fitted to the recessed part (42A) of the reel (40), an engaging claw (47) for preventing the reel from coming out of a reel mounting shaft (43) is formed on the inner peripheral surface of a hub hole (51) for inserting the reel mounting shaft (43) of the reel (40) therein, ard the engaging claw (47) and the reel mounting shaft (43) are engaged with each other so that the reel (41) can be rotated intermittently.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 14, 2005
    Applicant: Max Kabushiki Kaisha
    Inventors: Yasushi Nakagawa, Noboru Ishikawa, Ichiro Kusakari
  • Publication number: 20050061389
    Abstract: A reinforcement binding machine capable of detecting, by the rotation of a reel, that wire on the reel is consumed and the reel, the reinforcement binding machine wherein an interrupter (45) is installed in the cassette case (40) of a binding machine body (21), a cover (46) is rotatably held on a reel mounting shaft (43), an opening part (47) is formed in the cover (46), a projection (53) is formed on the reel (41) and fitted into the opening part (47), and a color with a lightness different from that of the cover (46) is applied to the projection (53) to detect the rotation of the reel (41) by the interrupter (45).
    Type: Application
    Filed: September 30, 2002
    Publication date: March 24, 2005
    Applicant: MAX KABUSHIKI KAISHA
    Inventors: Yasushi Nakagawa, Noboru Ishikawa, Ichiro Kusakari, Takahiro Nagaoka, Shuichi Ishii, Atsushi Matsuoka
  • Publication number: 20050005991
    Abstract: A front end of a ball screw shaft driven by a motor is connected with a binding line clamp apparatus (513) including three clamp plates (514, 515, 516). The left and right clamp plates (515, 516) are constituted to be brought into elastic contact with the center clamp plate (515) and close the left and right clamp plates by operation of cams (527, 528) when a sleeve is moved rearward. In a state of opening the clamp plates, a binding line is fed out to an upper side by passing through an interval between the right clamp plate (515) and the center clamp plate (514), formed in a loop shape and moved into an interval between the left clamp plate (516) and the center clamp plate (517). When the sleeve is moved rearward by driving to rotate a ball screw shaft, the left and right clamp plates are closed to grasp a front end and a rear end of the binding line loop and thereafter, the binding line clamp apparatus is rotated to twist the binding line to bind a reinforcing bar.
    Type: Application
    Filed: July 24, 2002
    Publication date: January 13, 2005
    Inventors: Noboru Ishikawa, Ichiro Kusakari, Takahiro Nagaoka, Osamu Itagaki, Yasushi Yokochi
  • Publication number: 20050005992
    Abstract: A twisting shaft 33 and a remover 34 fitted around the twisting shaft 33 are provided with forks 37, 44 at their respective front portions, and hooks 38 bent from front ends of the forks of the twisting shaft in the forward rotational direction are provided. The remover is rotatable by a one-way stopper mechanism in the forward direction only. When the twisting shaft and remover are rotated forward, a binding wire loop is hung on the hooks 38 and twisted. When the twisting shaft is reversely rotated after the completion of the twisting operation, the remover stops being rotated by the one-way stopper mechanism, and the twisting shaft alone is reversely rotated. As a result, the hooks 38 hide themselves behind the forks 44 of the remover 34, and the binding wire engaged with the hooks 38 is pressed by the forks 44 and removed.
    Type: Application
    Filed: October 24, 2002
    Publication date: January 13, 2005
    Inventors: Ichiro Kusakari, Takahiro Nagaoka
  • Publication number: 20040244866
    Abstract: A final gear (23) and a ball screw shaft (24) of a rotation drive system of a binding line twist mechanism are connected by a spline and a shaft portion of a center clamp plate (26) of a binding line clamp apparatus (25) is connected to a front end of the ball screw shaft (24). A shift mechanism for moving the ball screw shaft (24) and the binding line clamp apparatus (25) in a front and rear direction by a slide motor (22) is provided. A wire (W) is wound around a reinforcing bar (S) by a binding line feed mechanism, the wire is grasped by a front end portion of the binding line clamp apparatus (25) and thereafter, a shift mechanism applies a tension to a loop of the wire by moving rearward the binding line clamp apparatus (25). The binding line clamp apparatus (25) is rotated by a twist motor (21) and the shift mechanism twists up the wire by moving forward the binding line clamp apparatus (25).
    Type: Application
    Filed: August 10, 2004
    Publication date: December 9, 2004
    Inventors: Noboru Ishikawa, Ichiro Kusakari, Takahiro Nagaoka, Osamu Itagaki, Yasushi Yokochi
  • Patent number: 6343764
    Abstract: A method of preventing loosening of a wire wound around a reel for fastening reinforcing bars. The method comprises pressurizing an outer circumferential surface of the wire inwardly in the radius directions of the reel so that elastic forces in the directions which the outer diameter of the wire is increased are deprived therefrom, and the condition of wound wire is maintained after the pressure is released.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: February 5, 2002
    Assignee: Max Co., Ltd.
    Inventors: Susumu Hayashi, Syuichi Ishii, Osamu Itagaki, Ichiro Kusakari
  • Patent number: 6000443
    Abstract: A brake mechanism of a wire reel arranged in a reinforcing bar binding machine in which a binding wire 3 is fed from a wire reel 2, wound round reinforcing bars 7, and twisted by a twisting hook 8 so that the reinforcing bars can be bound with the binding wire, comprises the steps of: a brake means 11; and a brake lever 12 for operating the brake means 11, wherein the brake lever 12 is linked with a motor 9 for driving the twisting hook 8, the brake means 11 is operated by the brake lever 12 when the twisting motor 9 is normally rotated so that the brake means 11 is engaged with the circumferential edge portion of the wire reel 2 so as to apply the brake to the wire reel 2, and the brake lever 12 and the brake means 11 are reversely operated when the twisting motor 9 is reversed so that the braking operation can be released.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: December 14, 1999
    Assignee: Max Co., Ltd.
    Inventors: Susumu Hayashi, Ichiro Kusakari, Syuichi Ishii, Osamu Itagaki
  • Patent number: 5956989
    Abstract: For use in a reinforcement binding machine, a wire twisting device is disclosed in which the stroke thereof is extended and the reliability of the operation thereof is thereby improved. A compression spring 34 and a flanged pin 35 which is mounted on a screw shaft 32 are inserted into a cylinder portion 33a formed in the rear end face of a shaft 33 provided in a wire twisting device 31, and the screw shaft 32 and shaft 33 are connected together by a removal prevention ring 36. The shaft 33 is structured such that it is free to rotate and can be moved back and forth in the axial length range of the flange pin 35. A pair of hook levers 39 are pivotally mounted on the front portion of a sleeve 38 connected to a sleeve nut 37, and the guide grooves 39a of the hook levers 39 are respectively engaged with a guide pin 41 provided in the front portion of the shaft 33.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: September 28, 1999
    Assignee: Max Co., Ltd.
    Inventor: Ichiro Kusakari
  • Patent number: 5871036
    Abstract: In a reinforcement binding machine in which a wire feed device feeds externally therefrom a wire for binding reinforcements and the wire fed out by the wire feed device is bent in a loop shape by a guide part, a twisting-and-tightening mechanism comprises: a pair of hooks being capable of opening and closing, for gripping in part the wire wound around the reinforcements in the loop shape; a driver for rotating the hooks in a direction to twist the wire gripped and for selectively moving the hooks toward or apart from the reinforcements with the wire wound therearound; and a coil spring for urging the hooks such that the hooks are normally spaced apart from the reinforcements.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: February 16, 1999
    Assignee: Max Co., Ltd.
    Inventors: Keijiro Murayama, Ichiro Kusakari, Atsushi Miyazaki, Syuichi Ishii
  • Patent number: 5694983
    Abstract: A wire winding guide for a reinforcing bar binding machine in which reinforcing bars are bound with a wire, the wire winding guide includes: a wire feed device for feeding the wire to bind the reinforcing bars; a guide portion for curling the wire fed out from the wire feed device so as to form the wire into a loop; a twisting hook for holding a portion of the wire wound and twisting the wire; a cutting device for cutting off the loop of the wire from the primary wire; a first and a second guide arm for guiding and holding the loop-shaped wire fed out from the guide portion, wherein the first and the second guide arm are arranged in the front of the twisting hook being opposed to each other; and a contact portion arranged close to the twisting hook, coming into contact with a crossing portion of the reinforcing bars in the process of binding.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: December 9, 1997
    Assignee: Max Co., Ltd.
    Inventors: Ichiro Kusakari, Atsushi Miyazaki
  • Patent number: 5678613
    Abstract: A reinforcement binding machine for binding reinforcement with a wire, comprises: a wire feed device for feeding out the wire; a guide arm for guiding the fed-out wire such that the wire is wound in a loop shape around the intersecting portions of the reinforcements; a wire twisting device for gripping part of the looped portion of the wire wound around the reinforcements to twist and tighten the same; a wire cutting device for cutting off the looped portion of the wire from the base portion of the wire; and a newly-wire setting mechanism for positioning the leading end of the wire to a given position when newly loading the wire into the reinforcement binding machine.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: October 21, 1997
    Assignee: Max Co., Ltd.
    Inventors: Keijiro Murayama, Ichiro Kusakari, Atsushi Miyazaki, Syuichi Ishii
  • Patent number: 5657799
    Abstract: A safety device for a reinforcing bars binding machine which includes a wire feed device for feeding out a wire used to bind reinforcing bars together, a guide arm for guiding the fed-out wire such that the wire is wound around the intersecting portions of the reinforcing bars in a loop manner, a twisting device for holding part of the loop-wound portion of the wire and for twisting and rotating the same to thereby tighten the wire, and a cutting device for cutting off the loop-wound portion of the wire from the portion of the wire existing on the wire feed device side, wherein the guide arm is movable in the wire feeding direction, and wherein the safety device comprises: a spring normally energizing the guide arm in the opposite direction to the wire feeding direction; and detector for detecting that the guide arm is moved in the wire feeding direction against the energization force of the spring, wherein the wire feeding device is operated in accordance with the detection of the movement of the guide arm b
    Type: Grant
    Filed: October 17, 1995
    Date of Patent: August 19, 1997
    Assignee: Max Co., Ltd.
    Inventors: Ichiro Kusakari, Atsushi Miyazaki
  • Patent number: D527041
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: August 22, 2006
    Assignee: Max Co., Ltd.
    Inventors: Takahiro Nagaoka, Ichiro Kusakari
  • Patent number: D489399
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: May 4, 2004
    Assignee: Max Co., Ltd.
    Inventor: Ichiro Kusakari
  • Patent number: D409476
    Type: Grant
    Filed: August 24, 1998
    Date of Patent: May 11, 1999
    Assignee: Max Co., Ltd.
    Inventor: Ichiro Kusakari