Patents by Inventor James Douglas Wehrly, Jr.

James Douglas Wehrly, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7759791
    Abstract: A system and method for assembling dual-die integrated circuit packages using thermocompression bonding or thermosonic bonding to bond a second die to a substrate opposite a first die bonded to the substrate. The second die is bonded using heat conducted through the first die to the substrate, and optionally through an underfill material. The first and second die are connected such that bumps are connected to common bonding pads on the substrate. Bumps on one of the die extend through openings in the substrate to connect to the common bonding pads. The bonding pads are within the perimeter of the first die.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: July 20, 2010
    Assignee: Entorian Technologies LP
    Inventors: Julian Partridge, Leland Szewerenko, James Douglas Wehrly, Jr.
  • Patent number: 7737549
    Abstract: Flexible circuitry is populated with integrated circuitry (ICs), and contacts are distributed along the flexible circuitry to provide connection to an application environment. The flexible circuitry is disposed about a rigid substrate, placing the ICs on one or both sides of the substrate with one or more layers of integrated circuitry on one or both sides of the substrate. The substrate is preferably devised from thermally-conductive materials and one or more thermal spreaders are in thermal contact with at least some of the ICs. Optionally, as an additional thermal management feature, the module may include a high thermal conductivity thermal sink or area that is disposed proximal to higher thermal energy IC devices. In preferred embodiments, extensions from the substrate body or substrate core encourage reduced thermal variations amongst the ICs of the module while providing an enlarged surface for shedding thermal energy from the module.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: June 15, 2010
    Assignee: Entorian Technologies LP
    Inventors: James Douglas Wehrly, Jr., James Wilder, Mark Wolfe, Paul Goodwin
  • Patent number: 7719098
    Abstract: The present invention stacks integrated circuits into modules that conserve board surface area. In a precursor assembly devised as a component for a stacked circuit module in accordance with a preferred embodiment of the present invention, one or more stiffeners are disposed at least partially between a flex circuit and an integrated circuit. In a two-high stacked circuit module devised in accordance with a preferred embodiment of the present invention, an integrated circuit is stacked above a precursor assembly. The two integrated circuits are connected with the flex circuit of the precursor assembly. The present invention may be employed to advantage in numerous configurations and combinations of integrated circuits in modules.
    Type: Grant
    Filed: October 16, 2007
    Date of Patent: May 18, 2010
    Assignee: Entorian Technologies LP
    Inventor: James Douglas Wehrly, Jr.
  • Patent number: 7656678
    Abstract: The present invention stacks integrated circuit packages into circuit modules. In a preferred embodiment, solder paste and primary adhesive respectively are applied to selected locations on the flex circuitry. Supplemental adhesive is applied to additional locations on the flex circuitry, CSP, or other component. The flex circuitry and the CSP are brought into proximity with each other. During solder reflow operation, a force is applied and the CSP collapses toward the flex circuitry, displacing the primary adhesive and the supplemental adhesive. The supplemental adhesive establishes a bond providing additional support to the flex circuitry. In another embodiment, CSPs or other integrated circuit packages are bonded to each other or to other components with a combination of adhesives. A rapid bond adhesive maintains alignment of the bonded packages and/or components during assembly, and a structural bond adhesive provides additional strength and/or structural integrity to the bond.
    Type: Grant
    Filed: October 31, 2005
    Date of Patent: February 2, 2010
    Assignee: Entorian Technologies, LP
    Inventors: Julian Partridge, James Douglas Wehrly, Jr., David L. Roper, Joseph Villani
  • Publication number: 20090294946
    Abstract: The present invention provides a system and method for selectively stacking and interconnecting leaded packaged integrated circuit devices. In preferred embodiments, the plastic body of one or more leaded packaged ICs bear conductive traces that create circuitry to provide stacking related electrical interconnections between the constituent ICs of a stacked module without the use of separate interposers or carrier structures. Typically, the circuitry is borne by the body of the upper one of the ICs of a two-IC leaded package stack to implement stacking-related connections between the constituent ICs.
    Type: Application
    Filed: May 7, 2009
    Publication date: December 3, 2009
    Inventors: Leland Szewerenko, James Douglas Wehrly, JR.
  • Publication number: 20090298230
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. In a preferred embodiment in accordance with the invention, a form standard associated with one or more CSPs provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the contacts of the lower CSP will be compressed before flex circuitry is attached to a combination of the CSP and a form standard to create lower profile contacts between CSP and the flex circuitry.
    Type: Application
    Filed: August 10, 2009
    Publication date: December 3, 2009
    Inventors: Julian Partridge, James Douglas Wehrly, JR.
  • Patent number: 7626259
    Abstract: Flexible circuitry is populated with integrated circuitry disposed along one or both of its major sides. Contacts distributed along the flexible circuitry provide connection between the module and an application environment. The circuit-populated flexible circuitry is disposed about an edge of a rigid substrate thus placing the integrated circuitry on one or both sides of the substrate with one or two layers of integrated circuitry on one or both sides of the substrate. The substrate form is preferably devised from thermally conductive materials and includes a high thermal conductivity core or area that is disposed proximal to higher thermal energy devices such as an AMB when the flex circuit is brought about the substrate. Other variations include thermally-conductive clips that grasp respective ICs on opposite sides of the module to further shunt heat from the ICs.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: December 1, 2009
    Assignee: Entorian Technologies, LP
    Inventors: James Douglas Wehrly, Jr., James Wilder, Paul Goodwin, Mark Wolfe
  • Patent number: 7626273
    Abstract: The present invention provides a system and method that mounts integrated circuit devices onto substrates and a system and method for employing the method in stacked modules. The contact pads of a packaged integrated circuit device are substantially exposed. A solder paste that includes higher temperature solder paste alloy is applied to a substrate or to the integrated circuit device to be mounted. The integrated circuit device is positioned to contact the contacts of the substrate. Heat is applied to create high temperature joints between the contacts of the substrate and the integrated circuit device resulting in a device-substrate assembly with high temperature joints. The formed joints are less subject to re-melting in subsequent processing steps. The method may be employed in devising stacked module constructions such as those disclosed herein as preferred embodiments in accordance with the invention. Typically, the created joints are low in profile.
    Type: Grant
    Filed: January 20, 2009
    Date of Patent: December 1, 2009
    Assignee: Entorian Technologies, L.P.
    Inventors: Julian Partridge, James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr.
  • Patent number: 7616452
    Abstract: Provided circuit modules employ flexible circuitry populated with integrated circuitry (ICs). The flex circuitry is disposed about a rigid substrate. Contacts distributed along the flexible circuitry provide connection between the module and an application environment. A strain relief portion of the flex circuitry has preferably fewer layers than the portion of the flex circuitry along which the integrated circuitry is disposed and may further may exhibit more flexibility than the portion of the flex circuit populated with integrated circuitry. The substrate form is preferably devised from thermally conductive materials.
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: November 10, 2009
    Assignee: Entorian Technologies, LP
    Inventors: James Douglas Wehrly, Jr., Paul Goodwin, Russell Rapport
  • Publication number: 20090273069
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into low profile modules that conserve PWB or other board surface area. Low profile structures provide connection between CSPs of the stacked module and between and to the flex circuitry. Low profile contacts are created by any of a variety of methods and materials including, for example, screen paste techniques and use of high temperature solders, although other application techniques and traditional solders may be employed for creating low profile contacts in the present invention. A consolidated low profile contact structure and technique is provided for use in alternative embodiments of the present invention. The CSPs employed in stacked modules devised in accordance with the present invention are connected with flex circuitry. That flex circuitry may exhibit one or two or more conductive layers.
    Type: Application
    Filed: May 7, 2009
    Publication date: November 5, 2009
    Inventors: James W. Cady, Julian Partridge, James Douglas Wehrly, JR., James Wilder
  • Patent number: 7608920
    Abstract: The present invention provides a system and method for employing leaded packaged memory devices in memory cards. Leaded packaged ICs are disposed on one or both sides of a flex circuitry structure to create an IC-populated structure. In a preferred embodiment, leads of constituent leaded IC packages are configured to allow the lower surface of the leaded IC packages to contact respective surfaces of the flex circuitry structure. Contacts for typical embodiments are supported by a rigid portion of the flex circuitry structure and the IC-populated structure is disposed in a casing to provide card structure for the module.
    Type: Grant
    Filed: May 16, 2006
    Date of Patent: October 27, 2009
    Assignee: Entorian Technologies, LP
    Inventor: James Douglas Wehrly, Jr.
  • Patent number: 7606050
    Abstract: A flexible circuit is populated on one or both sides and disposed about a substrate to create a circuit module. Along one of its edges, the flex circuit is connected to a connective facility such as a multiple pin connector while the flex circuit is disposed about a thermally-conductive form that provides structure to create a module with plural layers of circuitry in a single module. In preferred embodiments, the form is metallic and, in alternative preferred embodiments, the module circuitry is disposed within a housing. Preferred embodiments may be devised that present a compact flash module within a housing that may be connected to or into a system or product through a connective facility that is preferably a male or female socket connector while the housing is configured to mechanically adapt to an application environment.
    Type: Grant
    Filed: July 22, 2005
    Date of Patent: October 20, 2009
    Assignee: Entorian Technologies, LP
    Inventors: James W. Cady, James Douglas Wehrly, Jr., Paul Goodwin
  • Patent number: 7605454
    Abstract: The present invention provides a system and method for employing leaded packaged memory devices in memory cards. Leaded packaged ICs are disposed on one or both sides of a flex circuitry structure to create an IC-populated structure. In a preferred embodiment, leads of constituent leaded IC packages are configured to allowed the lower surface of the leaded IC packages to contact respective surfaces of the flex circuitry structure. Contacts for typical embodiments are supported by a rigid portion of the flex circuitry structure and the IC-populated structure is disposed in a casing to provide card structure for the module.
    Type: Grant
    Filed: February 1, 2007
    Date of Patent: October 20, 2009
    Assignee: Entorian Technologies, LP
    Inventor: James Douglas Wehrly, Jr.
  • Patent number: 7606048
    Abstract: The present invention stacks packaged integrated circuits into modules that conserve PWB or other board surface area. The present invention can be used to advantage with packages of a variety of sizes and configurations ranging from larger packaged base elements having many dozens of contacts to smaller packages such as, for example, die-sized packages such as DSBGA. In a preferred embodiment devised in accordance with the present invention, a base element CSP integrated circuit and a support element CSP integrated circuit are aggregated through a flex circuit having at least two conductive layers that are patterned to selectively connect the two CSP elements. A portion of the flex circuit connected to the support element is folded over the base element to dispose the support element above the base element while reducing the overall footprint. The flex circuit provides a thermal and electrical connection path between the module and an application environment such as a printed wiring board (PWB).
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: October 20, 2009
    Assignee: Enthorian Technologies, LP
    Inventors: James W. Cady, James Wilder, David L. Roper, Russell Rapport, James Douglas Wehrly, Jr., Jeffrey Alan Buchle
  • Patent number: 7595550
    Abstract: A form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design that is disposed about the form. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: September 29, 2009
    Assignee: Entorian Technologies, LP
    Inventors: James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr.
  • Patent number: 7586758
    Abstract: The present invention stacks packaged integrated circuits into modules that conserve PWB or other board surface area. The present invention can be used to advantage with packages of a variety of sizes and configurations ranging from larger packaged base elements having many dozens of contacts to smaller packages such as, for example, die-sized packages such as DSBGA. In a preferred embodiment devised in accordance with the present invention, a base element CSP integrated circuit and a support element CSP integrated circuit are aggregated through a flex circuit having at least two conductive layers that are patterned to selectively connect the two CSP elements. A portion of the flex circuit connected to the support element is folded over the base element to dispose the support element above the base element while reducing the overall footprint. The flex circuit provides a thermal and electrical connection path between the module and an application environment such as a printed wiring board (PWB).
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: September 8, 2009
    Assignee: Entorian Technologies, LP
    Inventors: James W. Cady, James Wilder, David L. Roper, Russell Rapport, James Douglas Wehrly, Jr., Jeffrey Alan Buchle
  • Patent number: 7572671
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. In a preferred embodiment in accordance with the invention, a form standard associated with one or more CSPs provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the contacts of the lower CSP will be compressed before flex circuitry is attached to a combination of the CSP and a form standard to create lower profile contacts between CSP and the flex circuitry.
    Type: Grant
    Filed: October 4, 2007
    Date of Patent: August 11, 2009
    Assignee: Entorian Technologies, LP
    Inventors: Julian Partridge, James Douglas Wehrly, Jr.
  • Publication number: 20090170243
    Abstract: The present invention provides an improvement on the use of flexible circuit connectors for electrically coupling IC devices to one another in a stacked configuration by use of the flexible circuit to provide the connection of the stacked IC module to other circuits. Use of the flexible circuit as the connection of the IC module allows the flexible circuit to provide strain relief and allows stacked IC modules to be assembled with a lower profile than with previous methods. The IC module can be connected to external circuits through the flexible circuit connectors by a variety of means, including solder pads, edge connector pads, and socket connectors. This allows for IC devices to occupy less space then with previous methods, which is beneficial in modules such as memory modules with multiple, stacked memory devices.
    Type: Application
    Filed: March 11, 2009
    Publication date: July 2, 2009
    Inventor: James Douglas Wehrly, JR.
  • Publication number: 20090160042
    Abstract: A system and method for combining a leaded package IC and a semiconductor die using a flex circuitry. The leaded packaged IC is disposed along an obverse side of a flex circuit. In a preferred embodiment, the lower surface of the body of the leaded packaged IC contacts the surface of the flex circuitry. The semiconductor die is disposed beneath the leaded package IC and, in preferred embodiments, disposed in a window that passes through at least a part of the flex circuitry and is attached to a conductive layer of the flex circuitry. In other embodiments, the semiconductor die is attached to the body of the leaded packaged IC. The flex circuitry preferably employs at least two conductive layers and, in preferred embodiments, the leaded packaged IC is connected to the flex circuitry at one layer while the semiconductor die is connected to the flex circuitry at the other conductive layer.
    Type: Application
    Filed: March 2, 2009
    Publication date: June 25, 2009
    Inventors: James Douglas Wehrly, JR., Leland Szewerenko, David L. Roper
  • Patent number: 7542304
    Abstract: The present invention stacks integrated circuits (ICs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules provided herein. In a preferred embodiment in accordance with the invention, a form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance. In a preferred embodiment of the memory addressing system, a high speed switching system selects a data line associated with each level of a stacked module to reduce the loading effect upon data signals in memory access.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: June 2, 2009
    Assignee: Entorian Technologies, LP
    Inventors: Russell Rapport, James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr., Jeff Buchle