Patents by Inventor James Douglas Wehrly, Jr.

James Douglas Wehrly, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7259452
    Abstract: A system and method for electrically and thermally coupling adjacent IC packages to one another in a stacked configuration is provided. A flex circuit is inserted in part between ICs to be stacked and provides a connective field that provides plural contact areas that connect to respective leads of the ICs. Thus, the flex does not require discrete leads which must be individually aligned with the individual leads of the constituent ICs employed in the stack. The principle may be employed to aggregate two or more contact areas for respective connection to leads of constituent ICs but is most profitably employed with a continuous connective field that provides contact areas for many leads of the ICs.
    Type: Grant
    Filed: October 11, 2005
    Date of Patent: August 21, 2007
    Assignee: Staktek Group L.P.
    Inventors: James Douglas Wehrly, Jr., David Roper
  • Patent number: 7256484
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules provided herein. In a preferred embodiment in accordance with the invention, a form standard is disposed between the flex circuitry and the IC package over which a portion of the flex circuitry is laid. The form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: August 14, 2007
    Assignee: Staktek Group L.P.
    Inventors: Russell Rapport, James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr., Jeff Buchle
  • Patent number: 7202555
    Abstract: The present invention stacks integrated circuits into modules that conserve board surface area. In a two-high stack or module devised in accordance with a preferred embodiment of the present invention, a pair of integrated circuits is stacked, with one integrated circuit above the other. The two integrated circuits are connected with a pair of flexible circuit structures. Each of the pair of flexible circuit structures is partially wrapped about a respective opposite lateral edge of the lower integrated circuit of the module. The flex circuit pair connects the upper and lower integrated circuits and provides a thermal and electrical path connection path between the module and its application environment. The module has a bailout pattern with a different pitch and/or supplemental module contacts devised to allow combined signaling to the integrated circuits through contacts having a desired ballout footprint.
    Type: Grant
    Filed: March 8, 2005
    Date of Patent: April 10, 2007
    Assignee: Staktek Group L.P.
    Inventors: David L. Roper, James W. Cady, James Wilder, James Douglas Wehrly, Jr., Jeff Buchle, Julian Dowden
  • Patent number: 7180167
    Abstract: The present invention provides a system and method that mounts integrated circuit devices onto substrates and a system and method for employing the method in stacked modules. The contact pads of a packaged integrated circuit device are substantially exposed. A solder paste that includes higher temperature solder paste alloy is applied to a substrate or to the integrated circuit device to be mounted. The integrated circuit device is positioned to contact the contacts of the substrate. Heat is applied to create high temperature joints between the contacts of the substrate and the integrated circuit device resulting in a device-substrate assembly with high temperature joints. The formed joints are less subject to re-melting in subsequent processing steps. The method may be employed in devising stacked module constructions such as those disclosed herein as preferred embodiments in accordance with the invention. Typically, the created joints are low in profile.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: February 20, 2007
    Assignee: Staktek Group L. P.
    Inventors: Julian Partridge, James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr.
  • Patent number: 7094632
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into low profile modules that conserve PWB or other board surface area. Low profile structures provide connection between CSPs of the stacked module and between and to the flex circuitry. Low profile contacts are created by any of a variety of methods and materials including, for example, screen paste techniques and use of high temperature solders, although other application techniques and traditional solders may be employed for creating low profile contacts in the present invention. A consolidated low profile contact structure and technique is provided for use in alternative embodiments of the present invention. The CSPs employed in stacked modules devised in accordance with the present invention are connected with flex circuitry. That flex circuitry may exhibit one or two or more conductive layers.
    Type: Grant
    Filed: June 22, 2004
    Date of Patent: August 22, 2006
    Assignee: Staktek Group L.P.
    Inventors: James W. Cady, Julian Partridge, James Douglas Wehrly, Jr., James Wilder, David L. Roper, Jeff Buchle
  • Patent number: 7053478
    Abstract: The present invention stacks integrated circuits into modules that conserve board surface area. In a two-high stack or module devised in accordance with a preferred embodiment of the present invention, a pair of integrated circuits is stacked, with one integrated circuit above the other. The two integrated circuits are connected with a pair of flexible circuit structures. Each of the pair of flexible circuit structures is partially wrapped about a respective opposite lateral edge of the lower integrated circuit of the module. The flex circuit pair connects the upper and lower integrated circuits and provides a thermal and electrical path connection path between the module and its application environment. The module has a ballout pattern with a different pitch and/or supplemental module contacts devised to allow combined signaling to the integrated circuits through contacts having a desired ballout footprint.
    Type: Grant
    Filed: August 9, 2004
    Date of Patent: May 30, 2006
    Assignee: Staktek Group L.P.
    Inventors: David L. Roper, James W. Cady, James Wilder, James Douglas Wehrly, Jr., Jeff Buchle, Julian Dowden
  • Patent number: 7033861
    Abstract: A combination composed from a form standard and a CSP is attached to flex circuitry. Solder paste is applied to first selected locations on the flex circuitry and adhesive is applied to second selected locations on the flex circuitry. The flex circuitry and the combination of the form standard and CSP are brought into proximity with each other. During solder reflow operation, a force is applied that tends to bring the combination and flex circuitry closer together. As the heat of solder reflow melts the contacts of the CSP, the combination collapses toward the flex circuitry displacing the adhesive as the solder paste and contacts merge into solder joints. In a preferred embodiment, the form standard will be devised of heat transference material, a metal, for example, such as copper would be preferred, to improve thermal performance. In other embodiments, the methods of the invention may be used to attach a CSP without a form standard to flex circuitry.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: April 25, 2006
    Assignee: Staktek Group L.P.
    Inventors: Julian Partridge, James Douglas Wehrly, Jr., David Roper
  • Patent number: 7026708
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into low profile modules that conserve PWB or other board surface area. Low profile contacts are created by any of a variety of methods and materials. A consolidated low profile contact structure and technique is provided for use in alternative embodiments of the present invention. Multiple numbers of CSPs may be stacked in accordance with the present invention. The CSPs employed in stacked modules devised in accordance with the present invention are connected with flex circuitry that exhibit one or two or more conductive layers.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: April 11, 2006
    Assignee: Staktek Group L.P.
    Inventors: James W. Cady, Julian Partridge, James Douglas Wehrly, Jr., James Wilder, David L. Roper, Jeff Buchle
  • Patent number: 6956284
    Abstract: The present invention stacks integrated circuits (ICs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules provided herein. In a preferred embodiment in accordance with the invention, a form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance. In an alternative embodiment, the form standard may include a heat spreader portion with mounting feet. In a preferred embodiment of the memory addressing system, a high speed switching system selects a data line associated with each level of a stacked module to reduce the loading effect upon data signals in memory access.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: October 18, 2005
    Assignee: Staktek Group L.P.
    Inventors: James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr.
  • Patent number: 6955945
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules provided herein. In a preferred embodiment in accordance with the invention, a form standard is disposed between the flex circuitry and the IC package over which a portion of the flex circuitry is laid. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance. In a preferred embodiment, a high speed switching system selects a data line associated with each level of a stacked module to reduce the loading effect upon data signals in memory access. This favorably changes the impedance characteristics exhibited by a DIMM board populated with stacked modules.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: October 18, 2005
    Assignee: Staktek Group L.P.
    Inventors: Russell Rapport, James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr., Jeff Buchle
  • Patent number: 6940729
    Abstract: The present invention stacks packaged integrated circuits into modules that conserve PWB or other board surface area. The invention provides techniques and structures for aggregating chip scale-packaged integrated circuits (CSPs) or leaded packages with other CSPs or with monolithic or stacked leaded packages into modules that conserve PWB or other board surface area. The present invention can be used to advantage with CSP or leaded packages of a variety of sizes and configurations ranging from larger packaged base elements having many dozens of contacts to smaller packages such as, for example, die-sized packages such as DSBGA. In a preferred embodiment devised in accordance with the present invention, a base element IC and a support element IC are aggregated through a flex circuit having at least two conductive layers that are patterned to selectively connect the two IC elements.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: September 6, 2005
    Assignee: Staktek Group L.P.
    Inventors: James W. Cady, James Wilder, David L. Roper, Russell Rapport, James Douglas Wehrly, Jr., Jeffrey Alan Buchle
  • Patent number: 6914324
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules provided herein. In a preferred embodiment in accordance with the invention, a form standard is disposed between the flex circuitry and the IC package over which a portion of the flex circuitry is laid. The form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance.
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: July 5, 2005
    Assignee: Staktek Group L.P.
    Inventors: Russell Rapport, James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr., Jeff Buchle
  • Patent number: 6893899
    Abstract: A system and method for selectively stacking and interconnecting individual integrated circuit devices to create a high-density integrated circuit module. In a preferred embodiment, conventional thin small outline packaged (TSOP) memory circuits are vertically stacked one above the other. The constituent IC elements act in concert to provide an assembly of memory capacity approximately equal to the sum of the capacities of the ICs that constitute the assembly. The IC elements of the stack are electrically connected through individual contact members that connect corresponding leads of IC elements positioned adjacently in the stack. In a preferred embodiment, the contact members are composed of lead frame material. Methods for creating stacked integrated circuit modules are provided that provide reasonable cost, mass production techniques to produce modules.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: May 17, 2005
    Assignee: Staktek Group L.P.
    Inventor: James Douglas Wehrly, Jr.
  • Patent number: 6806120
    Abstract: A system and method for selectively stacking and interconnecting individual integrated circuit devices to create a high-density integrated circuit module. In a preferred embodiment, conventional thin small outline packaged (TSOP) memory circuits are vertically stacked one above the other. The constituent IC elements act in concert to provide an assembly of memory capacity approximately equal to the sum of the capacities of the ICs that constitute the assembly. The IC elements of the stack are electrically connected through individual contact members that connect corresponding leads of IC elements positioned adjacently in the stack. In a preferred embodiment, the contact members are composed of lead frame material. Methods for creating stacked integrated circuit modules are provided that provide reasonable cost, mass production techniques to produce modules.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: October 19, 2004
    Assignee: Staktek Group, L.P.
    Inventor: James Douglas Wehrly, Jr.
  • Patent number: 6576992
    Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve board surface area. In a two-high CSP stack or module devised in accordance with a preferred embodiment of the present invention, a pair of CSPs is stacked, with one CSP above the other. The two CSPs are connected with a pair of flexible circuit structures. Each of the pair of flexible circuit structures is partially wrapped about a respective opposite lateral edge of the lower CSP of the module. The flex circuit pair connects the upper and lower CSPs and provides a thermal and electrical connection path between the module and an application environment such as a printed wiring board (PWB). The present invention may be employed to advantage in numerous configurations and combinations of CSPs in modules provided for high-density memories or high capacity computing.
    Type: Grant
    Filed: October 26, 2001
    Date of Patent: June 10, 2003
    Assignee: Staktek Group L.P.
    Inventors: James W. Cady, James Wilder, David L. Roper, James Douglas Wehrly, Jr., Julian Dowden, Jeff Buchle
  • Patent number: 6462408
    Abstract: A system and method for selectively stacking and interconnecting individual integrated circuit devices to create a high-density integrated circuit module. In a preferred embodiment, conventional thin small outline packaged (TSOP) memory circuits are vertically stacked one above the other. The constituent IC elements act in concert to provide an assembly of memory capacity approximately equal to the sum of the capacities of the ICs that constitute the assembly. The IC elements of the stack are electrically connected through individual contact members that connect corresponding leads of IC elements positioned adjacently in the stack. In a preferred embodiment, the contact members are composed of lead frame material. Methods for creating stacked integrated circuit modules are provided that provide reasonable cost, mass production techniques to produce modules.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: October 8, 2002
    Assignee: Staktek Group, L.P.
    Inventor: James Douglas Wehrly, Jr.