Abstract: An electrode assembly is provided. The electrode assembly has a plurality of electrode plates having one or both sides of each of the electrode plates that are coated with an electrode active material and are stacked with a separator interposed between the respective electrode plates. The separator includes a surplus outer periphery of a size greater than the outer periphery of an electrode plate, an electrode tab which extends from the outer periphery of the electrode plate and protrudes outwardly beyond the outer periphery of the separator is formed on each electrode plate, and at least some of the separators forming the electrode assembly have an insulation-enhancing part for suppressing heat shrinkage of a separator formed in the surplus outer peripheries thereof which are adjacent to the respective electrode tabs.

Abstract: Disclosed is a negative electrode active material including artificial graphite having a large particle diameter and natural graphite having a small particle diameter, wherein the average particle diameter ratio of the small particle and the large particle is 1:1.5-1:5. A secondary battery including the negative electrode active material is also disclosed.

Abstract: A separator includes a porous substrate having a plurality of pores; and a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a binder and a plurality of inorganic particles, wherein the binder includes a crosslinked binder. This separator may improve high temperature cycle performance, discharge characteristics and thermal resistance of an electrochemical device since the separator exhibits improved insolubility and impregnation to electrolyte and improved thermal resistance.

Abstract: Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising heat-absorbing inorganic particles and a binder polymer, wherein the heat-absorbing inorganic particle is at least one particle selected from the group consisting of antimony-containing compounds, metal hydroxides, guanidine-based compounds, born-containing compounds and zinc tartrate compounds. A separator using the heat-absorbing inorganic particles as a component for forming or coating the separator, and an electrochemical device including the electrode and/or the separator are also disclosed. The separator using the heat-absorbing inorganic particles as a component for forming or coating the separator can ensure excellent thermal safety and minimizes degradation of the quality of a battery.

Abstract: Disclosed is a method for manufacturing a separator for an electrochemical device. The method contributes to formation of a separator with good bondability to electrodes and prevents inorganic particles from detaching during an assembling process of an electrochemical device.

Abstract: Disclosed is a negative electrode active material including artificial graphite having a large particle diameter and natural graphite having a small particle diameter, wherein the average particle diameter ratio of the small particle and the large particle is 1:1.5-1:5. A secondary battery including the negative electrode active material is also disclosed.

Abstract: Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising heat-absorbing inorganic particles and a binder polymer, wherein the heat-absorbing inorganic particle is at least one particle selected from the group consisting of antimony-containing compounds, metal hydroxides, guanidine-based compounds, born-containing compounds and zinc tartrate compounds. A separator using the heat-absorbing inorganic particles as a component for forming or coating the separator, and an electrochemical device including the electrode and/or the separator are also disclosed. The separator using the heat-absorbing inorganic particles as a component for forming or coating the separator can ensure excellent thermal safety and minimizes degradation of the quality of a battery.

Abstract: Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising heat-absorbing inorganic particles and a binder polymer, wherein the heat-absorbing inorganic particle is at least one particle selected from the group consisting of antimony-containing compounds, metal hydroxides, guanidine-based compounds, born-containing compounds and zinc tartrate compounds. A separator using the heat-absorbing inorganic particles as a component for forming or coating the separator, and an electrochemical device including the electrode and/or the separator are also disclosed. The separator using the heat-absorbing inorganic particles as a component for forming or coating the separator can ensure excellent thermal safety and minimizes degradation of the quality of a battery.

Abstract: The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a conductive material-coating layer formed on the top surface of the electrode active material layer and comprising a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the conductive material-coating layer and comprising a second polymer binder. Also, the present invention provides a secondary battery and a cable-type secondary battery comprising the electrode.

Abstract: Disclosed is a method for manufacturing a separator. The method includes (S1) preparing a porous planar substrate having a plurality of pores, (S2) preparing a slurry containing inorganic particles dispersed therein and a polymer solution including a first binder polymer and a second binder polymer in a solvent, and coating the slurry on at least one surface of the porous substrate, (S3) spraying a non-solvent incapable of dissolving the second binder polymer on the slurry, and (S4) simultaneously removing the solvent and the non-solvent by drying. According to the method, a separator with good bindability to electrodes can be manufactured in an easy manner. In addition, problems associated with the separation of inorganic particles in the course of manufacturing an electrochemical device can be avoided.

Abstract: An electrode assembly is provided. The electrode assembly has a plurality of electrode plates having one or both sides of each of the electrode plates that are coated with an electrode active material and are stacked with a separator interposed between the respective electrode plates. The separator includes a surplus outer periphery of a size greater than the outer periphery of an electrode plate, an electrode tab which extends from the outer periphery of the electrode plate and protrudes outwardly beyond the outer periphery of the separator is formed on each electrode plate, and at least some of the separators forming the electrode assembly have an insulation-enhancing part for suppressing heat shrinkage of a separator formed in the surplus outer peripheries thereof which are adjacent to the respective electrode tabs.

Abstract: A method for manufacturing a separator includes (S1) preparing a porous substrate having pores, (S2) coating at least one surface of the porous substrate with a first solvent, (S3) coating the first solvent with a slurry containing inorganic particles dispersed therein and formed by dissolving a binder polymer in a second solvent, (S4) drying the first and second solvents simultaneously to form a porous organic-inorganic composite layer on the porous substrate. Since the phenomenon that the pores of the porous substrate are closing by the binder polymer is minimized, it is possible to prevent the resistance of the separator from increasing due to the formation of the porous organic-inorganic composite layer.

Abstract: Disclosed is a method for manufacturing an electrode structure including (S1) coating and drying a slurry for an electrode active material layer on an electrode current collector placed on a heated bottom surface, (S2) coating and drying a slurry for an insulating layer including inorganic particles, a binder, and a solvent, on a heated roller located at a predetermined distance from the bottom surface, and (S3) transferring the dried slurry for an insulating layer to the dried slurry for an electrode active material layer on the bottom surface, and thermo-compressing the dried slurry for an insulating layer and the dried slurry for an electrode active material layer, to form an insulating layer on an electrode surface.

Abstract: The present invention refers to a separator and an electrochemical device having the same. The separator of the present invention comprises a non-woven fabric substrate obtained from fibers and having multiple pores formed between the fibers; and a polymer coating layer formed on a part or the whole of the surface of the fibers, wherein the polymer coating layer comprises a polymer having a tensile strength of 80 MPa or more, a tensile modulus of 3,000 MPa or more and a flexural modulus of 3,000 MPa or more. The separator of the present invention can reduce costs for manufacturing electrochemical devices, and it can control the size of pores present in the non-woven fabric substrate to prevent the generation of a leak current and provide improved mechanical strength.

Abstract: A cable-type secondary battery having a horizontal cross section and extending longitudinally, includes a core for supplying lithium ions, the core including an electrolyte, an inner electrode comprising an open-structured inner current collector surrounding an outer surface of the core and an inner electrode active material layer surrounding the outer surface of the inner current collector, a separation layer surrounding an outer surface of the inner electrode to prevent a short circuit between electrodes, and an outer electrode surrounding an outer surface of the separation layer having an outer current collector, an outer electrode active material layer, a conductive material-coating layer comprising a conductive material and a first polymer binder, and a porous coating layer comprising a second polymer binder.

Abstract: The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a conductive material-coating layer formed on the top surface of the electrode active material layer and comprising a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the conductive material-coating layer and comprising a second polymer binder. Also, the present invention provides a secondary battery and a cable-type secondary battery comprising the electrode.

Abstract: Disclosed is an electrochemical device. The electrochemical device includes: (a) a composite separator including a porous substrate, a first porous coating layer coated on one surface of the porous substrate, and a second porous coating layer coated on the other surface of the porous substrate; (b) an anode disposed to face the first porous coating layer; and (c) a cathode disposed to face the second porous coating layer. The first and second porous coating layers are each independently composed of a mixture including inorganic particles and a binder polymer. The first porous coating layer is thicker than the second porous coating layer. The electrochemical device has good thermal stability and improved cycle characteristics.

Abstract: A separator includes a porous substrate having a plurality of pores; and a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a binder and a plurality of inorganic particles, wherein the binder includes a crosslinked binder. This separator may improve high temperature cycle performance, discharge characteristics and thermal resistance of an electrochemical device since the separator exhibits improved insolubility and impregnation to electrolyte and improved thermal resistance.

Abstract: A method for manufacturing a separator includes (S1) preparing a porous substrate having pores, (S2) coating at least one surface of the porous substrate with a first solvent, (S3) coating the first solvent with a slurry containing inorganic particles dispersed therein and formed by dissolving a binder polymer in a second solvent, (S4) drying the first and second solvents simultaneously to form a porous organic-inorganic composite layer on the porous substrate. Since the phenomenon that the pores of the porous substrate are closing by the binder polymer is minimized, it is possible to prevent the resistance of the separator from increasing due to the formation of the porous organic-inorganic composite layer.

Abstract: The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a graphite-based coating layer formed on the top surface of the electrode active material layer and comprising graphite, a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the graphite-based coating layer and comprising a second polymer binder. Also, the present invention provides a secondary battery and a cable-type secondary battery comprising the electrode.