Abstract: Disclosed is a method for manufacturing an electrode structure including (S1) coating and drying a slurry for an electrode active material layer on an electrode current collector placed on a heated bottom surface, (S2) coating and drying a slurry for an insulating layer including inorganic particles, a binder, and a solvent, on a heated roller located at a predetermined distance from the bottom surface, and (S3) transferring the dried slurry for an insulating layer to the dried slurry for an electrode active material layer on the bottom surface, and thermo-compressing the dried slurry for an insulating layer and the dried slurry for an electrode active material layer, to form an insulating layer on an electrode surface.

Abstract: The present invention refers to a separator, comprising a porous substrate having multiple pores; a porous coating layer formed on at least one area selected from at least one surface of the porous substrate and the pores of the porous substrate, and comprising multiple inorganic particles and a binder polymer, the binder polymer being existed on a part or all of the surface of the inorganic particles to connect and immobilize the inorganic particles therebetween; and microcapsules dispersed in at least one area selected from the pores of the porous substrate and pores formed by vacant spaces between the inorganic particles present in the porous coating layer, and containing therein an additive for improving the performances of an electrochemical device, and an electrochemical device having the same.

Abstract: The present invention relates to a method for manufacturing an electrode having an organic/inorganic composite porous coating layer comprising porous inorganic particles and a binder polymer, wherein the porous inorganic particles have pores having such a size that lithium ions (Li+) solvated in an electrolyte solvent can pass therethrough. The method comprises the steps of dispersing inorganic precursors and heat-decomposable compounds in a dispersion medium, misting the inorganic precursor solution, and performing a thermal decomposition and a crystallization processes, to thereby prepare porous inorganic particles, adding and mixing the porous inorganic particles to a polymer solution in which a binder polymer is dissolved, and coating the mixture onto a preliminarily formed electrode and drying the coating layer.

Abstract: Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising heat-absorbing inorganic particles and a binder polymer, wherein the heat-absorbing inorganic particle is at least one particle selected from the group consisting of antimony-containing compounds, metal hydroxides, guanidine-based compounds, born-containing compounds and zinc tartrate compounds. A separator using the heat-absorbing inorganic particles as a component for forming or coating the separator, and an electrochemical device including the electrode and/or the separator are also disclosed. The separator using the heat-absorbing inorganic particles as a component for forming or coating the separator can ensure excellent thermal safety and minimizes degradation of the quality of a battery.

Abstract: Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising heat-absorbing inorganic particles and a binder polymer, wherein the heat-absorbing inorganic particle is at least one particle selected from the group consisting of antimony-containing compounds, metal hydroxides, guanidine-based compounds, boron-containing compounds and zinc tartrate compounds. A separator using the heat-absorbing inorganic particles as a component for forming or coating the separator, and an electrochemical device including the electrode and/or the separator are also disclosed. The separator using the heat-absorbing inorganic particles as a component for forming or coating the separator can ensure excellent thermal safety and minimizes degradation of the quality of a battery.

Abstract: A separator includes a planar non-woven fabric substrate having a plurality of pores, and a porous coating layer provided on at least one surface of the non-woven fabric substrate and made of a mixture of a plurality of inorganic particles and a binder polymer, wherein the non-woven fabric substrate is made of superfine fibers having an average thickness of 0.5 to 10 ?m, and wherein, among the pores in the non-woven fabric substrate, pores having a wide diameter of 0.1 to 70 ?m are 50% or above of the entire pores. The above separator having the porous coating layer may generate the generation of leak current without increasing a loading weight of the porous coating layer since the non-woven fabric substrate having a controlled pore side by using superfine fibers of a predetermined thickness is used.

Abstract: The present invention refers to a method for manufacturing a separator, comprising preparing first inorganic particles having an average diameter of 1 to 10 ?m and coated with a coupling agent, and second inorganic particles having an average diameter of 50 to 500 nm and coated with a coupling agent on the surface thereof; mixing the first inorganic particles and the second inorganic particles together with a binder polymer and adding the resulting mixture to a solvent to obtain a slurry; and coating the slurry on at least one surface of a porous substrate.

Abstract: The present invention relates to a separator comprising a porous substrate; and a porous coating layer formed on at least one surface of the porous substrate and comprising a mixture of first inorganic particles coated with a coupling agent on the surface thereof, second inorganic particles coated with a coupling agent on the surface thereof and a binder polymer, the first inorganic particles having an average diameter of 1 to 10 ?m and the second inorganic particles having an average diameter of 50 to 500 nm. In accordance with the present invention, a separator having a porous coating layer comprising two kinds of inorganic particles which are coated with a coupling agent is manufactured to minimize a mechanochemical reaction, thereby inhibiting the production of unnecessary substances, and to easily introduce functional particles.

Abstract: The present invention refers to a separator and an electrochemical device having the same. The separator of the present invention comprises a non-woven fabric substrate obtained from fibers and having multiple pores formed between the fibers; and a polymer coating layer formed on a part or the whole of the surface of the fibers, wherein the polymer coating layer comprises a polymer having a tensile strength of 80 MPa or more, a tensile modulus of 3,000 MPa or more and a flexural modulus of 3,000 MPa or more. The separator of the present invention can reduce costs for manufacturing electrochemical devices, and it can control the size of pores present in the non-woven fabric substrate to prevent the generation of a leak current and provide improved mechanical strength.

Abstract: The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a conductive material-coating layer formed on the top surface of the electrode active material layer and comprising a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the conductive material-coating layer and comprising a second polymer binder.

Abstract: The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a graphite-based coating layer formed on the top surface of the electrode active material layer and comprising graphite, a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the graphite-based coating layer and comprising a second polymer binder. Also, the present invention provides a secondary battery and a cable-type secondary battery comprising the electrode.

Abstract: Disclosed is a method for manufacturing a separator. The method includes (S1) preparing a porous planar substrate having a plurality of pores, (S2) preparing a slurry containing inorganic particles dispersed therein and a polymer solution including a first binder polymer and a second binder polymer in a solvent, and coating the slurry on at least one surface of the porous substrate, (S3) spraying a non-solvent incapable of dissolving the second binder polymer on the slurry, and (S4) simultaneously removing the solvent and the non-solvent by drying. According to the method, a separator with good bindability to electrodes can be manufactured in an easy manner. In addition, problems associated with the separation of inorganic particles in the course of manufacturing an electrochemical device can be avoided.

Abstract: Disclosed is a method for manufacturing a separator. The method includes (S1) preparing a porous planar substrate having a plurality of pores, (S2) preparing a slurry containing inorganic particles dispersed therein and a polymer solution including a first binder polymer and a second binder polymer in a solvent, and coating the slurry on at least one surface of the porous substrate, (S3) spraying a non-solvent incapable of dissolving the second binder polymer on the slurry, and (S4) simultaneously removing the solvent and the non-solvent by drying. According to the method, a separator with good bindability to electrodes can be manufactured in an easy manner. In addition, problems associated with the separation of inorganic particles in the course of manufacturing an electrochemical device can be avoided.

Abstract: Disclosed is an electrochemical device. The electrochemical device includes: (a) a composite separator including a porous substrate, a first porous coating layer coated on one surface of the porous substrate, and a second porous coating layer coated on the other surface of the porous substrate; (b) an anode disposed to face the first porous coating layer; and (c) a cathode disposed to face the second porous coating layer. The first and second porous coating layers are each independently composed of a mixture including inorganic particles and a binder polymer. The first porous coating layer is thicker than the second porous coating layer. The electrochemical device has good thermal stability and improved cycle characteristics.

Abstract: Disclosed is an electrochemical device. The electrochemical device includes: (a) a composite separator including a porous substrate, a first porous coating layer coated on one surface of the porous substrate, and a second porous coating layer coated on the other surface of the porous substrate; (b) an anode disposed to face the first porous coating layer; and (c) a cathode disposed to face the second porous coating layer. The first and second porous coating layers are each independently composed of a mixture including inorganic particles and a binder polymer. The first porous coating layer is thicker than the second porous coating layer. The electrochemical device has good thermal stability and improved cycle characteristics.

Abstract: An electrochemical device includes a plurality of unit cells, each having a first separator and a cathode and an anode positioned at both sides of the first separator, and a continuous single second separator interposed between adjacent unit cells in correspondence with each other in a laminated pattern and arranged to surround each unit cell. The first separator includes a heat-resisting porous substrate having a melt point of 200° C. or above and a first porous coating layer formed on at least one surface of the heat-resisting porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer. The second separator includes a polyolefin porous substrate and a second porous coating layer formed on at least one surface of the polyolefin porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer.

Abstract: The present invention refers to a separator, comprising a porous substrate having multiple pores; a porous coating layer formed on at least one area selected from at least one surface of the porous substrate and the pores of the porous substrate, and comprising multiple inorganic particles and a binder polymer, the binder polymer being existed on a part or all of the surface of the inorganic particles to connect and immobilize the inorganic particles therebetween; and microcapsules dispersed in at least one area selected from the pores of the porous substrate and pores formed by vacant spaces between the inorganic particles present in the porous coating layer, and containing therein an additive for improving the performances of an electrochemical device, and an electrochemical device having the same.

Abstract: Disclosed is a method for manufacturing a separator for an electrochemical device. The method contributes to formation of a separator with good bondability to electrodes and prevents inorganic particles from detaching during an assembling process of an electrochemical device.

Abstract: Disclosed is a method for manufacturing a separator for an electrochemical device. The method contributes to formation of a separator with good bondability to electrodes and prevents inorganic particles from detaching during an assembling process of an electrochemical device.

Abstract: The present invention relates to a separator comprising a porous substrate; and a porous coating layer formed on at least one surface of the porous substrate and comprising a mixture of first inorganic particles coated with a coupling agent on the surface thereof, second inorganic particles coated with a coupling agent on the surface thereof and a binder polymer, the first inorganic particles having an average diameter of 1 to 10 ?m and the second inorganic particles having an average diameter of 50 to 500 nm. In accordance with the present invention, a separator having a porous coating layer comprising two kinds of inorganic particles which are coated with a coupling agent is manufactured to minimize a mechanochemical reaction, thereby inhibiting the production of unnecessary substances, and to easily introduce functional particles.