Abstract: A drive element for a rotatable component of an electrophotographic image forming device according to one example embodiment includes a body having a center hole for receiving a drive shaft therein. The center hole defines a rotational axis of the body. A drive coupler is positioned on the body and centered around the rotational axis. A drive slot on the body extends radially relative to the rotational axis and is sized to receive a cross pin. The drive slot includes one or more snap features formed on the body that are positioned to retain the cross pin axially in the drive slot and that permit the cross pin to snap axially into and out of the drive slot.

Abstract: A drive element for a rotatable component of an electrophotographic image forming device according to one example embodiment includes a body having a center hole for receiving a drive shaft therein. The center hole defines a rotational axis of the body. A drive coupler is positioned on the body and centered around the rotational axis. A drive slot on the body extends radially relative to the rotational axis and is sized to receive a cross pin. The drive slot includes one or more snap features formed on the body that are positioned to retain the cross pin axially in the drive slot and that permit the cross pin to snap axially into and out of the drive slot.

Abstract: A photoconductor unit for an electrophotographic image forming device according to one example embodiment includes a housing having a first end wall positioned at a first end of the housing. A photoconductive drum is mounted on the housing and has a rotational axis that runs from the first end to a second end of the housing. An electrically conductive first biasing member extends axially inward with respect to the photoconductive drum from an inner axial side of the first end wall. The first biasing member is exposed on the inner axial side of the first end wall to contact and force a developer unit toward the second end of the housing when the developer unit is operably mated with the photoconductor unit and to contact and form an electrical path with a corresponding electrical contact on the developer unit when the developer unit is operably mated with the photoconductor unit.

Abstract: A bump alignment assembly using at least two input media feeds for use in an imaging device. Two spaced apart media guides form a tunnel-shaped bubble chamber about a media path. Two media feed roll pairs are positioned adjacent to the entrance of the bubble chamber. The width of the entrance to the bubble chamber is equal to or greater than the separation of the feed nips of the two media feed roll pairs allowing two or more media paths to be accommodated without the use of media path extensions. A bump alignment roll pair is adjacent the exit of the bubble chamber. Entry, exit and biasing surface features of the media guides provide for buckling and bubble formation of media being fed into the bubble chamber.

Abstract: A method of controlling bubble formation in a media sheet between two sets of media feed roll pairs using a single media edge detector positioned downstream of the upstream media feed roll pair. The method may also be practiced using a bubble chamber positioned between the two sets of media feed roll pairs.

Abstract: A method of controlling bubble formation in a media sheet between two sets of media feed roll pairs using a single media edge detector positioned downstream of the upstream media feed roll pair. The method may also be practiced using a bubble chamber positioned between the two sets of media feed roll pairs.

Abstract: A bump alignment assembly using at least two input media feeds for use in an imaging device. Two spaced apart media guides form a tunnel-shaped bubble chamber about a media path. Two media feed roll pairs are positioned adjacent to the entrance of the bubble chamber. The width of the entrance to the bubble chamber is equal to or greater than the separation of the feed nips of the two media feed roll pairs allowing two or more media paths to be accommodated without the use of media path extensions. A bump alignment roll pair is adjacent the exit of the bubble chamber. Entry, exit and biasing surface features of the media guides provide for buckling and bubble formation of media being fed into the bubble chamber.

Abstract: The present application is directed to methods and devices for moving a cartridge between engaged and disengaged positions in an image forming device. The image forming device may include a bias control arm movable between first and second positions. When the bias control arm is in one of the first and second positions, a biasing force on the cartridge is reduced and the cartridge moves to the disengaged position. When the bias control arm is in the other of the first and second positions, a biasing force on the cartridge is increased and the cartridge is moved to the engaged position. In one embodiment, the bias control arm moves in a first direction, and the cartridge moves in a second direction different than the first direction.

Abstract: A system for manual adjustment of a pick mechanism between multiple positions transverse to a media feed direction associated with different widths of media such that pick forces are substantially balanced about the centerline of a media sheet to be picked. The system includes a shaft for receiving torque, a pick mechanism having a pick arm, and a pick arm adjustment mechanism coupled to the pick mechanism during translating of the pick arm. The pick arm is rotatably and slidably mounted at a first end thereof on the shaft. The pick arm adjustment mechanism comprises a translating member rotatably and slidably mounted on the shaft and coupled to a portion of the first end of the pick arm allowing the pick mechanism to be lifted from a topmost media sheet and allow manual translation of the translating member and pick arm to one of the plurality of predetermined positions.

Abstract: A detachable reversible pick mechanism for a media input tray.

Abstract: A method for indexing a lift plate in an image forming device according to one exemplary embodiment includes driving a motor in a first direction to drive a pick mechanism for feeding media from a stack of media sheets on a raisable lift plate such that as media is fed the height of the pick mechanism decreases. When the height of the pick mechanism falls below a predetermined level, the motor is driven a predetermined amount of rotation in a second direction opposite the first direction to raise the lift plate in order to raise the pick mechanism to a desired pick height.

Abstract: A system that reduces pick skew and improves reliability of a picking mechanism by moving the pick arm to multiple locations across a media feed direction based on media size such that media pick forces are substantially balanced about the centerline of a media sheet to be picked. The system includes a pick arm slidably mounted on a shaft, at least one pick roller mounted to an end of the pick arm for contacting a top sheet of a stack of media sheets and driven to pick media sheets one at a time therefrom, and a pick arm translation mechanism for moving the pick arm along the shaft based on media sheet size of the media stack such that the at least one pick roller remains substantially evenly positioned about a centerline of a media sheet in a media feed direction.

Abstract: A system for feeding and separating media in an image forming device according to one embodiment includes a pick mechanism having at least one rotatable pick roller for feeding a topmost media sheet from a stack of media sheets in a media storage location in a media process direction from an initial pick position into a media feed path. The system further includes at least one rotatable separator roller positioned opposite and spaced away from the at least one pick roller downstream from the initial pick position. The separator roller forms an open nip with the at least one pick roller. The at least one separator roller is rotatable counter to the media process direction for separating the topmost media sheet from an adjacent media sheet and returning the adjacent media sheet to a separation point upstream from the at least one separator roller.

Abstract: The present application is directed to methods and devices for moving a cartridge between engaged and disengaged positions in an image forming device. The image forming device may include a bias control arm movable between first and second positions. When the bias control arm is in one of the first and second positions, a biasing force on the cartridge is reduced and the cartridge moves to the disengaged position. When the bias control arm is in the other of the first and second positions, a biasing force on the cartridge is increased and the cartridge is moved to the engaged position. In one embodiment, the bias control arm moves in a first direction, and the cartridge moves in a second direction different than the first direction.

Abstract: A removable media input tray assembly comprising a housing for receiving a removable media input tray. One or more housing assemblies stackable beneath an image forming device. The assembly having a substantially continuous media reference surface extending the height of a media feed path formed by two vertically aligned plates, one plate mounted on the removable media input tray and the other mounted on the housing and extending into the removable media input tray when installed in the housing, the arrangement of plates minimizing any gaps in the media reference surface within the assembly and adjacent assemblies and the image forming device.

Abstract: A system for positioning and feeding media in an image forming device according to one embodiment includes a raisable lift plate having a top surface for receiving a stack of media sheets and a pick mechanism for feeding the media sheets into a media feed path. The system further includes a drive transmission having a single input, a first output connected to the pick mechanism for driving the pick mechanism, a second output connected to the lift plate for raising the lift plate, a first clutched gear connected to the first output of the drive transmission, and a second clutched gear connected to the first clutched gear and the second output of the drive transmission. The second clutched gear has an engagement opposite the first clutched gear. A single motor is connected to the input of the drive transmission for raising the lift plate and driving the pick mechanism.

Abstract: A method for positioning and feeding media into a media feed path according to one embodiment includes moving a first media sheet from the top of a stack of media sheets in a media storage location in a media process direction from an initial pick position into a media feed path leaving a second media sheet at the top of the stack of media sheets. In the media storage location, the second media sheet is moved opposite the media process direction away from an entrance to the media feed path until a leading edge of the second media sheet reaches a known predetermined position in the media storage location. After the leading edge of the second media sheet reaches the known predetermined position, the second media sheet is moved in the media process direction from the stack of media sheets into the media feed path.

Abstract: A pick mechanism according to one exemplary embodiment includes transmission housing and a drive transmission engageable with a drive shaft for receiving rotational force from the drive shaft. A pick axle has at least one pick wheel mounted thereon and is operatively connected to the drive transmission for rotating the at least one pick wheel. A first stop extends from the transmission housing for limiting the rotation of the pick mechanism about the drive shaft. A method for feeding compressible media according to one embodiment includes rotating a pick mechanism downward about a drive shaft, limiting the downward rotation of the pick mechanism to convert the pick mechanism from a compliant element to a non-compliant element, and feeding a first compressible media from a top surface of a lift plate in a media process direction with the non-compliant pick mechanism.

Abstract: A method for indexing a lift plate in an image forming device according to one exemplary embodiment includes driving a motor in a first direction to drive a pick mechanism for feeding media from a stack of media sheets on a raisable lift plate such that as media is fed the height of the pick mechanism decreases. When the height of the pick mechanism falls below a predetermined level, the motor is driven a predetermined amount of rotation in a second direction opposite the first direction to raise the lift plate in order to raise the pick mechanism to a desired pick height.

Abstract: A system for positioning and feeding media in an image forming device according to one embodiment includes a raisable lift plate having a top surface for receiving a stack of media sheets and a pick mechanism for feeding the media sheets into a media feed path. The system further includes a drive transmission having a single input, a first output connected to the pick mechanism for driving the pick mechanism, a second output connected to the lift plate for raising the lift plate, a first clutched gear connected to the first output of the drive transmission, and a second clutched gear connected to the first clutched gear and the second output of the drive transmission. The second clutched gear has an engagement opposite the first clutched gear. A single motor is connected to the input of the drive transmission for raising the lift plate and driving the pick mechanism.