Abstract: A method for determining the amount of media sheets in a media tray in an image forming device according to one embodiment includes raising a lift plate supporting a stack of media sheets toward a pick mechanism for feeding the media sheets by rotation of a motor in a first direction. An amount of rotation of the motor in the first direction is determined. An indication of an amount of media sheets remaining in the media tray is provided based on the determined amount of rotation of the motor in the first direction.

Abstract: A method for positioning and feeding media into a media feed path according to one embodiment includes moving a first media sheet from the top of a stack of media sheets in a media storage location in a media process direction from an initial pick position into a media feed path leaving a second media sheet at the top of the stack of media sheets. In the media storage location, the second media sheet is moved opposite the media process direction away from an entrance to the media feed path until a leading edge of the second media sheet reaches a known predetermined position in the media storage location. After the leading edge of the second media sheet reaches the known predetermined position, the second media sheet is moved in the media process direction from the stack of media sheets into the media feed path.

Abstract: A pick mechanism according to one exemplary embodiment includes transmission housing and a drive transmission engageable with a drive shaft for receiving rotational force from the drive shaft. A pick axle has at least one pick wheel mounted thereon and is operatively connected to the drive transmission for rotating the at least one pick wheel. A first stop extends from the transmission housing for limiting the rotation of the pick mechanism about the drive shaft. A method for feeding compressible media according to one embodiment includes rotating a pick mechanism downward about a drive shaft, limiting the downward rotation of the pick mechanism to convert the pick mechanism from a compliant element to a non-compliant element, and feeding a first compressible media from a top surface of a lift plate in a media process direction with the non-compliant pick mechanism.

Abstract: A system for feeding and separating media in an image forming device according to one embodiment includes a pick mechanism having at least one rotatable pick roller for feeding a topmost media sheet from a stack of media sheets in a media storage location in a media process direction from an initial pick position into a media feed path. The system further includes at least one rotatable separator roller positioned opposite and spaced away from the at least one pick roller downstream from the initial pick position. The separator roller forms an open nip with the at least one pick roller. The at least one separator roller is rotatable counter to the media process direction for separating the topmost media sheet from an adjacent media sheet and returning the adjacent media sheet to a separation point upstream from the at least one separator roller.

Abstract: A detachable reversible pick mechanism for a media input tray.

Abstract: A method for determining the amount of media sheets in a media tray in an image forming device according to one embodiment includes raising a lift plate supporting a stack of media sheets toward a pick mechanism for feeding the media sheets by rotation of a motor in a first direction. An amount of rotation of the motor in the first direction is determined. An indication of an amount of media sheets remaining in the media tray is provided based on the determined amount of rotation of the motor in the first direction.

Abstract: The present application is directed to methods and devices for moving a cartridge between engaged and disengaged positions in an image forming device. The image forming device may include a bias control arm movable between first and second positions. When the bias control arm is in one of the first and second positions, a biasing force on the cartridge is reduced and the cartridge moves to the disengaged position. When the bias control arm is in the other of the first and second positions, a biasing force on the cartridge is increased and the cartridge is moved to the engaged position. In one embodiment, the bias control arm moves in a first direction, and the cartridge moves in a second direction different than the first direction.

Abstract: A method for indexing a lift plate in an image forming device according to one exemplary embodiment includes driving a motor in a first direction to drive a pick mechanism for feeding media from a stack of media sheets on a raisable lift plate such that as media is fed the height of the pick mechanism decreases. When the height of the pick mechanism falls below a predetermined level, the motor is driven a predetermined amount of rotation in a second direction opposite the first direction to raise the lift plate in order to raise the pick mechanism to a desired pick height.

Abstract: A pick mechanism according to one exemplary embodiment includes transmission housing and a drive transmission engageable with a drive shaft for receiving rotational force from the drive shaft. A pick axle has at least one pick wheel mounted thereon and is operatively connected to the drive transmission for rotating the at least one pick wheel. A first stop extends from the transmission housing for limiting the rotation of the pick mechanism about the drive shaft. A method for feeding compressible media according to one embodiment includes rotating a pick mechanism downward about a drive shaft, limiting the downward rotation of the pick mechanism to convert the pick mechanism from a compliant element to a non-compliant element, and feeding a first compressible media from a top surface of a lift plate in a media process direction with the non-compliant pick mechanism.

Abstract: A removable media input tray assembly comprising a housing for receiving a removable media input tray. One or more housing assemblies stackable beneath an image forming device. The assembly having a substantially continuous media reference surface extending the height of a media feed path formed by two vertically aligned plates, one plate mounted on the removable media input tray and the other mounted on the housing and extending into the removable media input tray when installed in the housing, the arrangement of plates minimizing any gaps in the media reference surface within the assembly and adjacent assemblies and the image forming device.

Abstract: A fuser assembly includes first and second fuser structures, drive apparatus and nip engagement and release apparatus. The nip engagement and release apparatus includes nip-loading structure, a bias spring for engaging the nip-loading structure, a nip release cam for engaging the bias spring, a swing arm assembly and nip release structure. The nip engagement and release apparatus is adapted to cause a fuser nip to release during a reverse operation except when performing a duplex operation.

Abstract: The present application is directed to methods for transitioning between color printing and black-only printing in an image forming device. A cartridge is moved between a first position in which color printing may occur and a second position in which black-only printing may occur. In the first position, a color developer unit may be in contact with a color photoconductor unit. The color developer unit may be spaced from the color photoconductor unit in the second position. During the transition, a voltage supplied to the cartridge and a speed of a drive motor driving the cartridge may be adjusted.

Abstract: A fuser assembly includes first and second fuser structures, drive apparatus and nip engagement and release apparatus. The nip engagement and release apparatus includes nip-loading structure, a bias spring for engaging the nip-loading structure, a nip release cam for engaging the bias spring, a swing arm assembly and nip release structure. The nip engagement and release apparatus is adapted to cause a fuser nip to release during a reverse operation except when performing a duplex operation.

Abstract: The present application is directed to methods and devices for moving a cartridge between engaged and disengaged positions in an image forming device. The image forming device may include a bias control arm movable between first and second positions. When the bias control arm is in one of the first and second positions, a biasing force on the cartridge is reduced and the cartridge moves to the disengaged position. When the bias control arm is in the other of the first and second positions, a biasing force on the cartridge is increased and the cartridge is moved to the engaged position. In one embodiment, the bias control arm moves in a first direction, and the cartridge moves in a second direction different than the first direction.

Abstract: The present application is directed to methods for transitioning between color printing and black-only printing in an image forming device. A cartridge is moved between a first position in which color printing may occur and a second position in which black-only printing may occur. In the first position, a color developer unit may be in contact with a color photoconductor unit. The color developer unit may be spaced from the color photoconductor unit in the second position. During the transition, a voltage supplied to the cartridge and a speed of a drive motor driving the cartridge may be adjusted.

Abstract: The present application includes embodiments of a connector in an image forming device that establishes an electrical connection with a cartridge. The connector may include an electrical contact that is able to rotate in a first direction when in contact with the cartridge during a first amount insertion of the cartridge into the image forming device. The electrical contact may be adapted to stop rotating after the cartridge is inserted the first amount. As a result, the electrical connector may slide across the surface of the cartridge during additional insertion. The sliding motion may scrape off an oxidation or contamination layer thus providing a reliable electrical contact between the connector and the cartridge.

Abstract: An image forming device includes a body and one or more door assemblies. At least one door assembly may be movable between open and closed orientations. A variety of mechanical and electrical interlocks may be used to control motion of the door assemblies. A first interlock may prevent a door assembly from moving under the influence of a force between an open and closed orientation prior to a condition being satisfied. This condition may depend on the position of a second door assembly. A breakaway feature may release the first interlock when the closing force exceeds a predetermined level. A second interlock may work with the first interlock to keep a second door assembly from opening if the first door assembly is closed. An electrical interlock may disconnect power to the image forming device when the first door assembly is open.

Abstract: An image forming device with one or more door assemblies that engage locking mechanisms to secure a module in an operating position. The module may be coupled to one of the one or more door assemblies. A first locking mechanism may secure the module to the image forming device body when a first door assembly is closed. A second locking mechanism may secure the module to the body with a greater securing force than the first locking mechanism to secure the module to the body. The second locking mechanism may be engaged upon closing a second door assembly. Separate biasing members may be used to apply the securing forces. The locking mechanisms may include four-bar or over-center mechanisms to apply the securing forces.