Abstract: Example systems and methods for non-destructive evaluation of depressions on a surface of an object are provided. One example system includes a measurement apparatus having a two-dimensional ultrasonic transducer array, a delay line material, a sealing member position such that the sealing member forms a cavity between the delay line material and a surface of the object, and a liquid inlet for injecting a liquid into the cavity. The example system also includes a processor configured to determine, using ultrasonic signals received from the two-dimensional ultrasonic transducer array, at least one property of a depression such as a dent on the surface of an object. The example system may also be configured to provide an output that is indicative of whether the at least one property of the depression satisfies a predetermined criterion. Another example system includes a compressible elastomeric delay line material that conforms to a surface of an object.

Abstract: Methods for ultrasonic inspection of a structure by laying a flexible two-dimensional flexible ultrasonic transducer array over a damage site on the structure with minimal physical interaction with the array during set-up and without further movement of the array during data acquisition. In addition, the array may remain in place on a difficult-to-access surface to enable easy periodic inspections over a long period of time. In some embodiments, the array is sandwiched between a flexible delay line substrate and a flexible display panel. In accordance with one wireless embodiment, a GPS receiver, a transceiver, pulser/receiver circuitry, and a source of electrical power (e.g., a battery) are attached to a portion of the flexible delay line substrate that extends beyond one edge of the array.

Abstract: A method for auto-calibrating a non-destructive testing instrument. In accordance with some embodiments, the method comprises: (a) determining a first set of coordinates in a test object coordinate system of the test object, the first coordinates representing a target position on a surface of the test object; (b) storing a calibration file in a memory of the non-destructive testing instrument, the calibration file containing calibration data which is a function of structural data representing a three-dimensional structure of the test object in an area containing the target position; (c) calibrating the non-destructive testing instrument using the calibration data in the calibration file; and (d) interrogating the target position using the calibrated non-destructive testing instrument.

Abstract: An integrated and networked system of remote operations is provided that extends remote expert NDT methodology to a variety of manufacturing and in-service processes. The functional elements of the system comprise remote NDT applications, advanced remote NDT, remote administration, remote NDT commercial operations, and remote data analytics, which are all tied together by a remote communications hub. The communications hub has communication links with computer systems of those functional elements.

Abstract: A multi-axis tool may include, in some embodiments, a gimbal adapted to be positioned adjacent an opening in a wall; an extended-reach device having first and second ends and an end effector adjacent the first end, the extended-reach device engaging the gimbal for relative rotational movement and relative slidable movement through the opening such that the end effector is positioned on a side of the wall opposite the second end; a sensor system configured to measure a linear position of the extended-reach device relative to the gimbal, and a position and spatial orientation of the end effector relative to the opening; and a computer control connected to receive signals from the sensor system to determine at least one of a position and an orientation of the end effector relative to the opening.

Abstract: Apparatus and methods for real-time fusion of data acquired using ultrasonic and eddy current area sensors during nondestructive examination. The ultrasonic data is acquired using an array of ultrasonic transducer elements configured to enable the production and display of a C-scan of a small area. The ultrasonic transducer array may be one- or two-dimensional. The eddy current sensor can be a single pair of induction coils, a multiplicity of coil pairs, or a coil configuration in which the numbers of drive coils and sense coils are not equal. The eddy current sensor is able to provide data about the test material, such as material thickness or conductivity, to complement the ultrasonic data or enable auto-setup of the ultrasonic inspection device.

Abstract: A method and apparatus for inspecting a test object with a non-planar feature. A pattern of light is transmitted from a first array of optical fibers associated with a sensor structure onto a surface of the test object at a location of the non-planar feature. The pattern of light is configured to cause sound waves in the test object when the pattern of light encounters the test object. A response to the sound waves is detected using a second array of optical fibers associated with the sensor structure. A determination is made as to whether an inconsistency is present in the test object at the location of the non-planar feature from the response to the sound waves detected using the second array of optical fibers.

Abstract: A fluidless roller probe device for performing structural integrity testing. A drum sensor has a shaft, a barrel-shaped inner portion mounted on the shaft, a sensor array having transmit elements and receive elements positioned on an outer surface of the inner portion, and an outer portion positioned over the sensor array. A shaft encoder is coupled to the shaft of the drum sensor. A support structure is coupled to the shaft of the drum sensor. Processing circuitry coupled to the transmit elements and receive elements is configured to activate, based on a signal from the shaft encoder, only that transmit element closest to the surface of the part under test and to calculate an output signal based on signals received from the receive elements. The transmit and receive elements are either ultrasonic transducers or eddy current coils. The transmit and receive elements are arranged in a lattice-like configuration.

Abstract: A method and apparatus for indicating an inconsistency. An apparatus comprises a platform, a location system, a transducer system, a projector system, and a data processing system. The platform is configured to move on a surface of an object. The location system is configured to generate location information for the platform on the surface of the object. The transducer system is configured to send signals into the object and receive a response to the signals. The projector system is configured to project an image onto the surface of the object. The data processing system is configured to generate the image using the response. An indication of an inconsistency in the image projected onto the surface of the object corresponds to a location of the inconsistency in the object. The data processing system is configured to control the projector system to project the image onto the surface of the object.

Abstract: A method and apparatus for inspecting a test object. The apparatus comprises an inspection vehicle, a sensor structure, a first array of optical fibers, and a second array of optical fibers. The inspection vehicle is configured to move on a surface of the test object. The sensor structure is associated with the inspection vehicle. The first array of optical fibers is associated with the sensor structure. The first array of optical fibers is configured to transmit a pattern of light towards the surface of the test object and the pattern of light is configured to cause sound waves in the test object when the pattern of light encounters the test object. The second array of optical fibers is associated with the sensor structure. The second array of optical fibers is configured to detect a response to the sound waves.

Abstract: An apparatus comprises a forming tool having a forming surface, and an ultrasonic transducer array on the forming surface.

Abstract: A method for and apparatus for inspecting a location on a test object with a number of obstructions to reaching the location. An elongate optical fiber carrier holding a number of optical fibers is moved to the location on the test object with the number of obstructions to reaching the location. A pattern of light is transmitted from the number of optical fibers onto a surface of the test object at the location. The pattern of the light is configured to cause sound waves in the test object when the pattern of the light encounters the surface of the test object. A response is detected to the sound waves using the number of optical fibers.

Abstract: An extended reach inspection apparatus may include a scanner device and a robotic manipulator arm. The robotic manipulator arm may include a plurality of arm segments including a distal end arm segment and a proximal end arm segment. A movable joint may couple the distal end arm segment to the robotic manipulator arm. A telescoping extension mechanism may be coupled to the distal end arm segment. The scanner device is mounted to the telescoping extension mechanism for moving the scanner device between a retracted position proximate the robotic manipulator arm and an extended position at a distance from the robotic manipulator arm. A control handle may be coupled to the proximal end arm segment of the plurality of arm segments for manipulating the robotic manipulator arm.

Abstract: A method and apparatus comprises a sensor structure, a first array of optical fibers, and a second array of optical fibers. The first array of optical fibers is associated with the sensor structure. The first array of optical fibers is configured to transmit a pattern of light towards a test object and the pattern of light is configured to cause sound waves in the test object when the pattern of light encounters the test object. The second array of optical fibers is associated with the sensor structure. The second array of optical fibers is configured to detect a response to the sound waves.

Abstract: In accordance with one or more embodiments of the present disclosure, systems and methods for transferring data over a network include communicating with a user via a portable communication device over the network, receiving a request for at least one instruction sequence related to a particular repair task of a machine from the user via the portable communication device over the network, processing the request from the user by accessing and retrieving the at least one instruction sequence from a database component, and transferring the at least one instruction sequence from the database component to the portable communication device.

Abstract: Disclosed is an apparatus, method and system for inspecting structures, and more particularly for evaluating the condition of a structure. The disclosed nondestructive inspection testing method and apparatus enables an operator to assess the condition of a structure, such as a composite laminate part and determining the location and depth of anomalies. The method includes generating a subsurface longitudinal ultrasonic wave signal at a high incidence angle into a structure being evaluated and collecting at least one of any front, back or side reflected wave data. The method may include processing the reflected wave data to determine the condition of the structure, including any anomalies that may have been detected and their location, size and shape.

Abstract: Disclosed is an apparatus, method and system for inspecting structures, and more particularly for evaluating the condition of a structure. The disclosed nondestructive inspection testing method and apparatus enables an operator to assess the condition of a structure, such as a composite laminate part and determining the location and depth of anomalies. The method includes generating a subsurface longitudinal ultrasonic wave signal at a high incidence angle into a structure being evaluated and collecting at least one of any front, back or side reflected wave data. The method may include processing the reflected wave data to determine the condition of the structure, including any anomalies that may have been detected and their location, size and shape.

Abstract: A geometry compensating transducer attachment for ultrasonic inspection of a structure includes a geometry-compensating structure having at least one angled surface configured to engage the structure to be inspected, and the geometry-compensating structure having an acoustic velocity generally matching an acoustic velocity of the structure to be inspected.

Abstract: A method of standardizing ultrasonic flaw detectors utilizing electronic porosity standards which includes the steps of obtaining bandwidth characteristics of an ultrasonic flaw detector, obtaining broadband porosity attenuation characteristics of porosity samples, and generating porosity vs. attenuation curves calibrated to the apparatus using the bandwidth characteristics and the broadband porosity attenuation characteristics.

Abstract: A probe for detecting distortions in a material includes a probe body, a ferrite core in the probe body, an excitation coil encircling the ferrite core and adapted to generate eddy currents, further magnetic shielding surrounding the excitation coil, and at least one giant magnetoresistive (GMR) sensor disposed in magnetic field-communicating relationship with the excitation coil and off-center with respect to the excitation coil's axis.