Patents by Inventor John Mak

John Mak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10384160
    Abstract: Acid gas is removed from a high pressure feed gas that contains significant quantities of CO2 and H2S. In especially preferred configurations and methods, feed gas is contacted in an absorber with a lean and an ultra-lean solvent that are formed by flashing rich solvent and stripping a portion of the lean solvent, respectively. Most preferably, the flash vapors and the stripping overhead vapors are recycled to the feed gas/absorber, and the treated feed gas has a CO2 concentration of less than 2 mol % and a H2S concentration of less than 10 ppmv, and more typically less than 4 ppm.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: August 20, 2019
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Publication number: 20190242645
    Abstract: A LNG liquefaction plant includes a propane recovery unit including an inlet for a feed gas, a first outlet for a LPG, and a second outlet for an ethane-rich feed gas, an ethane recovery unit including an inlet coupled to the second outlet for the ethane-rich feed gas, a first outlet for an ethane liquid, and a second outlet for a methane-rich feed gas, and a LNG liquefaction unit including an inlet coupled to the second outlet for the methane-rich feed gas, a refrigerant to cool the methane-rich feed gas, and an outlet for a LNG. The LNG plant may also include a stripper, an absorber, and a separator configured to separate the feed gas into a stripper liquid and an absorber vapor. The stripper liquid can be converted to an overhead stream used as a reflux stream to the absorber.
    Type: Application
    Filed: April 22, 2019
    Publication date: August 8, 2019
    Applicant: Fluor Technologies Corporation
    Inventors: John MAK, Jacob THOMAS, Curt Graham
  • Patent number: 10359230
    Abstract: Gas processing plants and methods are contemplated in CO2 is effectively removed to very low levels from a feed gas to an NRU unit by adding a physical solvent unit that uses waste nitrogen produced by the NRU as stripping gas to produce an ultra-lean solvent, which is then used to treat the feed gas to the NRU unit. Most preferably, the physical solvent unit includes a flash unit and stripper column to produce the ultra-lean solvent.
    Type: Grant
    Filed: June 5, 2017
    Date of Patent: July 23, 2019
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Publication number: 20190204006
    Abstract: A LNG liquefaction plant system includes concurrent power production, wherein the refrigeration content of the refrigerant or SMR is used to liquefy and sub-cool a natural gas stream in a cold box or cryogenic exchanger. For concurrent power production, the system uses waste heat from refrigerant compression to vaporize and superheat a waste heat working fluid that in turn drives a compressor for refrigerant compression. The refrigerant may be an external SMR or an internal LNG refrigerant working fluid expanded and compressed by a twin compander arrangement.
    Type: Application
    Filed: March 8, 2019
    Publication date: July 4, 2019
    Applicant: Fluor Technologies Corporation
    Inventors: John MAK, Jacob THOMAS
  • Patent number: 10330382
    Abstract: A LNG liquefaction plant includes a propane recovery unit including an inlet for a feed gas, a first outlet for a LPG, and a second outlet for an ethane-rich feed gas, an ethane recovery unit including an inlet coupled to the second outlet for the ethane-rich feed gas, a first outlet for an ethane liquid, and a second outlet for a methane-rich feed gas, and a LNG liquefaction unit including an inlet coupled to the second outlet for the methane-rich feed gas, a refrigerant to cool the methane-rich feed gas, and an outlet for a LNG. The LNG plant may also include a stripper, an absorber, and a separator configured to separate the feed gas into a stripper liquid and an absorber vapor. The stripper liquid can be converted to an overhead stream used as a reflux stream to the absorber.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: June 25, 2019
    Assignee: Fluor Technologies Corporation
    Inventors: John Mak, Jacob Thomas, Curt Graham
  • Publication number: 20190154333
    Abstract: A low cost and efficient design is used to convert a propane recovery process based on low nitrogen content feed gas to an ethane recovery process based on a high nitrogen feed gas while achieving over 95 mole % ethane recovery while maintaining a 99% propane recovery, and achieved without additional equipment.
    Type: Application
    Filed: January 29, 2019
    Publication date: May 23, 2019
    Applicant: FLUOR TECHNOLOGIES CORPORATION
    Inventor: John Mak
  • Publication number: 20190120550
    Abstract: Embodiments relate generally to systems and methods for operating a natural gas liquids plant in ethane rejection and in ethane recovery. A natural gas liquid plant may comprise an absorber configured to produce an ethane rich bottom stream and an ethane depleted vapor stream; a stripper fluidly coupled to the absorber configured to, during ethane rejection, fractionate the ethane rich bottom stream from the absorber into an ethane overhead product and a propane plus hydrocarbons product, and configured to, during ethane recovery, fractionate the ethane rich bottom stream into an ethane plus NGL stream and an overhead vapor stream; and an exchanger configured to, during ethane recovery, counter-currently contact the ethane rich bottom stream from the absorber with the ethane depleted vapor stream from the absorber, thereby heating the vapor stream and chilling the ethane rich bottom stream before the ethane rich bottom stream is fed to the stripper.
    Type: Application
    Filed: October 20, 2017
    Publication date: April 25, 2019
    Inventor: John Mak
  • Patent number: 10150926
    Abstract: A plant comprises a feed gas source, H2S removal unit, first absorber and a second, pressure reduction stages, first and second heat exchangers, stripping unit, and a conduit. The H2S removal unit selectively removes H2S from a feed gas from the feed gas source to produce an H2S depleted feed gas. The first absorber and the second absorber remove CO2 from the H2S depleted feed gas using a semi-lean and an ultralean solvent to produce a product gas and a rich solvent. The plurality of pressure reduction stages generates a cooled flashed solvent. The first heat exchanger and the second heat exchanger use the cooled flashed solvent to cool the H2S depleted feed gas and the semi-lean solvent. The stripping unit strips the flashed solvent with dried air to produce the ultralean solvent, and the conduit combines a portion of the ultralean solvent with the H2S depleted feed gas.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: December 11, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Publication number: 20180266760
    Abstract: A method for operating a natural gas liquids processing (NGL) system, the system being selectively configured in either an ethane rejection configuration or an ethane recovery configuration, the method comprising, when the NGL system is in the ethane rejection configuration, collecting a reboiler bottom stream that, in the ethane rejection configuration, includes ethane in an amount of less than 5% by volume, and when the NGL system is in the ethane recovery configuration, collecting a reboiler bottom stream that, in the ethane recovery configuration, includes ethane in an amount of at least about 30% by volume.
    Type: Application
    Filed: May 24, 2018
    Publication date: September 20, 2018
    Applicant: FLUOR TECHNOLOGIES CORPORATION
    Inventor: John MAK
  • Publication number: 20180266756
    Abstract: Systems and methods that utilize feed gases that are supplied in a wide range of compositions and pressure to provide highly efficient recovery of NGL products, such as propane, utilizing isenthalpic expansion, propane refrigeration, and shell and tube exchangers are described. Plants utilizing such systems and methods can be readily reconfigured between propane recovery and ethane recovery.
    Type: Application
    Filed: May 22, 2018
    Publication date: September 20, 2018
    Applicant: Fluor Technologies Corporation
    Inventor: John MAK
  • Patent number: 10077938
    Abstract: Separating propane and heavier hydrocarbons from a feed stream by cooling the feed stream, introducing the chilled feed stream into a feed stream separation unit, pumping the separator bottom stream, introducing the pressurized separator bottom stream into a stripper column, reducing the pressure of the separator overhead stream, introducing the letdown separator overhead stream into an absorber column, collecting a stripper overhead stream from the stripper column, chilling the stripper overhead stream, reducing the pressure of the chilled stripper overhead stream, introducing the letdown stripper overhead stream into the absorber column, collecting an absorber bottom stream, pumping the absorber bottom stream, heating the absorber bottom stream, introducing the heated absorber bottom stream into the stripper column, and collecting the stripper bottom stream from the stripper column. The stripper column bottom stream includes the propane and heavier hydrocarbons and less than about 2.0% of ethane by volume.
    Type: Grant
    Filed: February 9, 2016
    Date of Patent: September 18, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Publication number: 20180179460
    Abstract: A plant comprises a feed gas source, H2S removal unit, first absorber and a second, pressure reduction stages, first and second heat exchangers, stripping unit, and a conduit. The H2S removal unit selectively removes H2S from a feed gas from the feed gas source to produce an H2S depleted feed gas. The first absorber and the second absorber remove CO2 from the H2S depleted feed gas using a semi-lean and an ultralean solvent to produce a product gas and a rich solvent. The plurality of pressure reduction stages generates a cooled flashed solvent. The first heat exchanger and the second heat exchanger use the cooled flashed solvent to cool the H2S depleted feed gas and the semi-lean solvent. The stripping unit strips the flashed solvent with dried air to produce the ultralean solvent, and the conduit combines a portion of the ultralean solvent with the H2S depleted feed gas.
    Type: Application
    Filed: February 21, 2018
    Publication date: June 28, 2018
    Inventor: John Mak
  • Patent number: 10006701
    Abstract: A method for operating a natural gas liquids processing (NGL) system, the system being selectively configured in either an ethane rejection configuration or an ethane recovery configuration, the method comprising, when the NGL system is in the ethane rejection configuration, collecting a reboiler bottom stream that, in the ethane rejection configuration, includes ethane in an amount of less than 5% by volume, and when the NGL system is in the ethane recovery configuration, collecting a reboiler bottom stream that, in the ethane recovery configuration, includes ethane in an amount of at least about 30% by volume.
    Type: Grant
    Filed: January 5, 2016
    Date of Patent: June 26, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Publication number: 20180172212
    Abstract: Systems and methods for optimizing the recondensation of boiloff gas in liquid natural gas storage tanks are presented. In especially preferred aspects of the inventive subject matter, BOG from a storage tank is condensed using refrigeration content of a portion of LNG sendout in a direct or indirect manner, and the BOG condensate and LNG sendout portion are combined to form a subcooled stream that is then combined with the balance of the LNG sendout, to be fed to a high pressure pump. Contemplated recondensation operations advantageously occur without using otherwise needed large volume recondensers. Moreover, the condensing and subcooling operations are decoupled from the LNG sendout rate.
    Type: Application
    Filed: February 13, 2018
    Publication date: June 21, 2018
    Inventor: John Mak
  • Patent number: 10000713
    Abstract: A plant includes a pretreatment unit for H2S removal and air dehydration, and at least two absorbers that receive a feed gas at a pressure of at least 300 psig with variable CO2 content (e.g., between 5 to 60 mol %), wherein the feed gas is scrubbed in the absorbers with an ultralean and a semi-lean physical solvent, respectively, at low temperatures to at least partially remove the CO2 from the feed gas. Such configurations produces a low CO2 dry treated gas and a H2S-free CO2 for sequestration while advantageously providing cooling by expansion of the rich solvent that cools the semi-lean solvent and the feed gas, wherein an ultralean solvent is produced by stripping using dry air.
    Type: Grant
    Filed: December 12, 2014
    Date of Patent: June 19, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Patent number: 9989305
    Abstract: Systems and methods that utilize feed gases that are supplied in a wide range of compositions and pressure to provide highly efficient recovery of NGL products, such as propane, utilizing isenthalpic expansion, propane refrigeration, and shell and tube exchangers are described. Plants utilizing such systems and methods can be readily reconfigured between propane recovery and ethane recovery.
    Type: Grant
    Filed: December 31, 2014
    Date of Patent: June 5, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Patent number: 9927068
    Abstract: Systems and methods for optimizing the recondensation of boiloff gas in liquid natural gas storage tanks are presented. In especially preferred aspects of the inventive subject matter, BOG from a storage tank is condensed using refrigeration content of a portion of LNG sendout in a direct or indirect manner, and the BOG condensate and LNG sendout portion are combined to form a subcooled stream that is then combined with the balance of the LNG sendout, to be fed to a high pressure pump. Contemplated recondensation operations advantageously occur without using otherwise needed large volume recondensers. Moreover, the condensing and subcooling operations are decoupled from the LNG sendout rate.
    Type: Grant
    Filed: November 26, 2012
    Date of Patent: March 27, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Patent number: 9920986
    Abstract: Variable N2 content in feed gas ranging from 3 mol % to 50 mol % can be rejected from the process using a feed exchanger that is fluidly coupled with a cold separator and a single fractionation column to produce a nitrogen vent stream and streams that are suitable to be further processed for NGL recovery and LNG production.
    Type: Grant
    Filed: October 4, 2016
    Date of Patent: March 20, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak
  • Publication number: 20180058753
    Abstract: Embodiments relate generally to systems and methods for pre-cooling a natural gas stream to a liquefaction plant. A system may comprise a compressor configured to receive a first natural gas stream at a first pressure and produce a second natural gas stream at a second pressure; an exchanger, wherein the exchanger is configured to receive the second natural gas stream as the second pressure and cool the second natural gas stream to produce a cooled natural gas stream; and an expander, wherein the expander is configured to receive the cooled natural gas stream and expand the cooled natural gas stream from the second pressure to a third pressure.
    Type: Application
    Filed: September 1, 2017
    Publication date: March 1, 2018
    Inventors: John Mak, Jacob Thomas, Dhirav Patel, Steven Borsos
  • Patent number: 9902914
    Abstract: Plants, processes, and methods for reducing the H2S and CO2 contents of shale gasses from fields that produce shale gasses having varying H2S and CO2 contents are provided. Acid gas enters an absorber and is scrubbed using a lean physical solvent, producing a treated gas and a rich physical solvent. The H2S content of the treated gas is further reduced in an amine absorber, producing a pipeline gas and a semi-lean amine. The pipeline gas contains lower levels of H2S and CO2 than gas produced using a polishing bed. A physical solvent regeneration unit regenerates the lean physical solvent from the rich physical solvent for feeding into the absorption unit. An amine regeneration unit regenerates the lean amine from the semi-lean amine for feeding into the amine absorber. Contemplated plants may further comprise a Claus Unit or a Redox unit for oxidizing H2S to elemental sulfur.
    Type: Grant
    Filed: October 27, 2015
    Date of Patent: February 27, 2018
    Assignee: Fluor Technologies Corporation
    Inventor: John Mak