Abstract: A system for processing a gas stream can include a physical solvent unit, an acid gas removal unit upstream or downstream of the physical solvent unit, and an LNG liquefaction unit downstream of the acid gas removal unit. The physical solvent unit is configured to receive a feed gas, remove at least a portion of any C5+ hydrocarbons in the feed gas stream using a physical solvent, and produce a cleaned gas stream comprising the feed gas stream with the portion of the C5+ hydrocarbons removed. The acid gas removal unit is configured to receive the cleaned gas stream, remove at least a portion of any acid gases present in the cleaned gas stream, and produce a treated gas stream. The LNG liquefaction unit is configured to receive the treated gas stream and liquefy at least a portion of the hydrocarbons in the treated gas stream.

Abstract: An LNG plant comprises a cold box and a refrigeration unit fluidly coupled with a plurality of heat exchanger passes in the cold box. The refrigeration unit is configured to provide a first refrigerant stream to a first heat exchanger pass of the plurality of heat exchanger passes at a first pressure, a second refrigerant stream to a second heat exchanger pass at a second pressure, and a third refrigerant stream to a third heat exchanger pass at a third pressure. The second refrigerant stream comprises a first portion of the first refrigerant stream, and the third refrigerant stream comprises a second portion of the first refrigerant stream. The second pressure and the third pressure are both below the first pressure. The cold box is configured to produce LNG from a natural gas feed stream to the cold box using a refrigeration content from the refrigeration unit.

Abstract: A system for the removal of nitrogen from a liquid natural gas (LNG) stream. The system. comprises a feed heat changer and a stripper column. The heat receives the LNG stream and cools the LNG stream via heat exchange with a stripper column side-draw stream to yield a cooled LNG stream and a heated side-draw stream. The stripper column receives the cooled LNG stream at a first tray and the heated side-draw stream. The stripper column produces the stripper column side-draw stream, a stripper column overhead stream, and a stripper column bottom stream. The stripper column side-draw stream is taken from the stripper column at a second tray. The second tray is at least about 15 feet higher than the feed heat exchanger.

Abstract: Acid gas is removed from a high pressure feed gas that contains significant quantities of CO2 and H2S. In especially preferred configurations and methods, feed gas is contacted in an absorber with a lean and an ultra-lean solvent that are formed by flashing rich solvent and stripping a portion of the lean solvent, respectively.

Abstract: A small scale natural gas liquefaction plant is integrated with an LNG loading facility in which natural gas is liquefied using a multi-stage gas expansion cycle. LNG is then loaded onto an LNG truck or other LNG transport vehicle at the loading facility using a differential pressure control system that uses compressed boil off gas as a motive force to move the LNG from the LNG storage tank to the LNG truck so as to avoid the use of an LNG pump and associated equipment as well as to avoid venting of boil off vapors into the environment.

Abstract: A LNG liquefaction plant includes a propane recovery unit including an inlet for a feed gas, a first outlet for a LPG, and a second outlet for an ethane-rich feed gas, an ethane recovery unit including an inlet coupled to the second outlet for the ethane-rich feed gas, a first outlet for an ethane liquid, and a second outlet for a methane-rich feed gas, and a LNG liquefaction unit including an inlet coupled to the second outlet for the methane-rich feed gas, a refrigerant to cool the methane-rich feed gas, and an outlet for a LNG. The LNG plant may also include a stripper, an absorber, and a separator configured to separate the feed gas into a stripper liquid and an absorber vapor. The stripper liquid can be converted to an overhead stream used as a reflux stream to the absorber.

Abstract: Acid gas is removed from a high pressure feed gas that contains significant quantities of CO2 and H2S. In especially preferred configurations and methods, feed gas is contacted in an absorber with a lean and an ultra-lean solvent that are formed by flashing rich solvent and stripping a portion of the lean solvent, respectively. Most preferably, the flash vapors and the stripping overhead vapors are recycled to the feed gas/absorber, and the treated feed gas has a CO2 concentration of less than 2 mol % and a H2S concentration of less than 10 ppmv, and more typically less than 4 ppmv.

Abstract: Gas processing plants and methods are contemplated in CO2 is effectively removed to very low levels from a feed gas to an NRU unit by adding a physical solvent unit that uses waste nitrogen produced by the NRU as stripping gas to produce an ultra-lean solvent, which is then used to treat the feed gas to the NRU unit. Most preferably, the physical solvent unit includes a flash unit and stripper column to produce the ultra-lean solvent.

Abstract: A method for operating a natural gas liquids processing (NGL) system, the system being selectively configured in either an ethane rejection configuration or an ethane recovery configuration, the method comprising, when the NGL system is in the ethane rejection configuration, collecting a reboiler bottom stream that, in the ethane rejection configuration, includes ethane in an amount of less than 5% by volume, and when the NGL system is in the ethane recovery configuration, collecting a reboiler bottom stream that, in the ethane recovery configuration, includes ethane in an amount of at least about 30% by volume.

Abstract: Gas processing plants and methods are contemplated in CO2 is effectively removed to very low levels from a feed gas to an NRU unit by adding a physical solvent unit that uses waste nitrogen produced by the NRU as stripping gas to produce an ultra-lean solvent, which is then used to treat the feed gas to the NRU unit. Most preferably, the physical solvent unit includes a flash unit and stripper column to produce the ultra-lean solvent.

Abstract: A LNG liquefaction plant system includes concurrent power production, wherein the refrigeration content of the refrigerant or SMR is used to liquefy and sub-cool a natural gas stream in a cold box or cryogenic exchanger. For concurrent power production, the system uses waste heat from refrigerant compression to vaporize and superheat a waste heat working fluid that in turn drives a compressor for refrigerant compression. The refrigerant may be an external SMR or an internal LNG refrigerant working fluid expanded and compressed by a twin compander arrangement.

Abstract: Plants, processes, and methods for reducing the H2S and CO2 contents of shale gasses from fields that produce shale gasses having varying H2S and CO2 contents are provided. Acid gas enters an absorber and is scrubbed using a lean physical solvent, producing a treated gas and a rich physical solvent. The H2S content of the treated gas is further reduced in an amine absorber, producing a pipeline gas and a semi-lean amine. The pipeline gas contains lower levels of H2S and CO2 than gas produced using a polishing bed. A physical solvent regeneration unit regenerates the lean physical solvent from the rich physical solvent for feeding into the absorption unit. An amine regeneration unit regenerates the lean amine from the semi-lean amine for feeding into the amine absorber. Contemplated plants may further comprise a Claus Unit or a Redox unit for oxidizing H2S to elemental sulfur.

Abstract: Contemplated plants for flexible ethane recovery and rejection by allowing to switch the top reflux to the demethanizer from residue gas to the deethanizer overhead product and by controlling the flow ratio of feed gas to two different feed gas exchangers. Moreover, the pressure of the demethanizer is adjusted relative to the deethanizer pressure for control of the ethane recovery and rejection.

Abstract: Contemplated methods and configurations use a cooled ethane and CO2-containing feed gas that is expanded in a first turbo-expander and subsequently heat-exchanged to allow for relatively high expander inlet temperatures to a second turbo expander. Consequently, the relatively warm demethanizer feed from the second expander effectively removes CO2 from the ethane product and prevents carbon dioxide freezing in the demethanizer, while another portion of the heat-exchanged and expanded feed gas is further chilled and reduced in pressure to form a lean reflux for high ethane recovery.

Abstract: Contemplated plants for flexible ethane recovery and rejection by allowing to switch the top reflux to the demethanizer from residue gas to the deethanizer overhead product and by controlling the flow ratio of feed gas to two different feed gas exchangers. Moreover, the pressure of the demethanizer is adjusted relative to the deethanizer pressure for control of the ethane recovery and rejection.

Abstract: Variable N2 content in feed gas ranging from 3 mol % to 50 mol % can be rejected from the process using a feed exchanger that is fluidly coupled with a cold separator and a single fractionation column to produce a nitrogen vent stream and streams that are suitable to be further processed for NGL recovery and LNG production.

Abstract: A gas processing plant has a de-ethanizer and a refluxed absorber, wherein the absorber operates at higher pressure than the de-ethanizer, and wherein at least a portion of the absorber bottoms product is expanded to provide cooling for the absorber reflux stream and/or the distillation column feed stream. Especially contemplated gas processing plants include propane and ethane recovery plants, and where the gas processing plant is an ethane recovery plant, it is contemplated that the ethane product comprises no more than 500 ppm carbon dioxide.

Abstract: Variable N2 content in feed gas ranging from 3 mole % to 50 mole % can be rejected from the process using a feed exchanger that is fluidly coupled with a cold separator and a single fractionation column to produce a nitrogen vent stream and streams that are suitable to be further processed for NGL recovery and LNG production.

Abstract: A natural gas liquids plant uses a demethanizer and a deethanizer in a two-column or single column configuration that can be used for ethane recovery and ethane rejection. During ethane recovery, 95% ethane recovery and 99% propane recovery are achieved, while during ethane rejection the sales gas Wobbe Index requirement is maintained while maintaining 95% propane recovery. A residue gas recycle exchanger is most preferably configured to use the demethanizer overhead product to either cool a portion of the residue gas and a portion of the feed gas during ethane recovery, or to cool a portion of the feed gas using two distinct heat transfer areas to produce a feed gas reflux at significantly lower temperature.

Abstract: Separating propane and heavier hydrocarbons from a feed stream by cooling the feed stream, introducing the chilled feed stream into a feed stream separation unit, pumping the separator bottom stream, introducing the pressurized separator bottom stream into a stripper column, reducing the pressure of the separator overhead stream, introducing the letdown separator overhead stream into an absorber column, collecting a stripper overhead stream from the stripper column, chilling the stripper overhead stream, reducing the pressure of the chilled stripper overhead stream, introducing the letdown stripper overhead stream into the absorber column, collecting an absorber bottom stream, pumping the absorber bottom stream, heating the absorber bottom stream, introducing the heated absorber bottom stream into the stripper column, and collecting the stripper bottom stream from the stripper column. The stripper column bottom stream includes the propane and heavier hydrocarbons and less than about 2.0% of ethane by volume.