Patents by Inventor Jon Casey

Jon Casey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7815968
    Abstract: The present disclosure relates generally to semiconductor, integrated circuits, and particularly, but not by way of limitation, to centrifugal methods of filling high-aspect ratio vias and trenches with powders, pastes, suspensions of materials to act as any of a conducting, structural support, or protective member of an electronic component.
    Type: Grant
    Filed: October 8, 2008
    Date of Patent: October 19, 2010
    Assignee: International Business Machines Corporation
    Inventors: Gareth Hougham, Leena Paivikki Buchwalter, Stephen L. Buchwalter, Jon Casey, Claudius Feger, Matteo Flotta, Jeffrey D. Gelmore, Kathleen C. Hinge, Anurag Jain, Sung K. Kang, John U. Knickerbocker
  • Publication number: 20100181665
    Abstract: A system and method system for achieving mechanical and thermal stability in a multi-chip package. The system utilizes a lid and multiple thermal interface materials. The method includes utilizing a lid on a multi-chip package and utilizing multiple thermal interface materials on the multi-chip package.
    Type: Application
    Filed: January 22, 2009
    Publication date: July 22, 2010
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Jon A. CASEY, John S. CORBIN, JR., David DANOVITCH, Isabelle DEPATIE, Virendra R. JADHAV, Roger A. LIPTAK, Kenneth C. MARSTON, Jennifer V. MUNCY, Sylvain OUIMET, Eric SALVAS
  • Publication number: 20100049995
    Abstract: Mitigating effects of delamination of components in the data processing system is provided. A signal is received from one or more sensors in the data processing system. A determination is made as to whether the signal indicates that one threshold in a plurality of thresholds has been reached or exceeded. Responsive to the signal indicating that one threshold in the plurality of thresholds has been reached or exceeded, a determination is made as to whether the one threshold is a low temperature threshold or a high temperature threshold. Responsive to the one threshold being a low temperature threshold, one of a plurality of actions is initiated to increase a temperature of the data processing system thereby mitigating effects of delamination of the components in the data processing system.
    Type: Application
    Filed: August 20, 2008
    Publication date: February 25, 2010
    Applicant: International Business Machines Corporation
    Inventors: Jon A. Casey, Michael S. Floyd, Soraya Ghiasi, Kenneth C. Marston, Jennifer V. Muncy, Malcolm S. Ware, Roger D. Weekly
  • Publication number: 20100049466
    Abstract: Monitoring temperature excursions an assembly experiences over a life of the assembly is provided. A determination is made as to whether the assembly has been in service beyond a predetermined end of life objective. Responsive to the assembly failing to be in service beyond the predetermined end of life objective, a new temperature value associated with the assembly is read. A modifier value for a figure of merit (FOM) value is computed and added to a cumulative figure of merit value. The cumulative figure of merit value is compared to a cumulative stress figure of merit budget. Responsive to the cumulative figure of merit value exceeding the cumulative stress figure of merit budget, an identified stress management solution is implemented.
    Type: Application
    Filed: August 20, 2008
    Publication date: February 25, 2010
    Applicant: International Business Machines Corporation
    Inventors: Jon A. Casey, Michael S. Floyd, Soraya Ghiasi, Kenneth C. Marston, Jennifer V. Muncy, Malcom S. Ware, Roger D. Weekly
  • Publication number: 20090032962
    Abstract: The present disclosure relates generally to semiconductor, integrated circuits, and particularly, but not by way of limitation, to centrifugal methods of filling high-aspect ratio vias and trenches with powders, pastes, suspensions of materials to act as any of a conducting, structural support, or protective member of an electronic component.
    Type: Application
    Filed: October 8, 2008
    Publication date: February 5, 2009
    Applicant: International Business Machines Corporation (Yorktown)
    Inventors: Gareth Hougham, Leena P. Buchwalter, Stephen L. Buchwalter, Jon Casey, Claudius Feger, Matteo Flotta, Jeffrey D. Gelorme, Kathleen C. Hinge, Anurag Jain, Sung K. Kang, John U. Knickerbocker
  • Patent number: 7452568
    Abstract: The present disclosure relates generally to semiconductor, integrated circuits, and particularly, but not by way of limitation, to centrifugal methods of filling high-aspect ratio vias and trenches with powders, pastes, suspensions of materials to act as any of a conducting, structural support, or protective member of an electronic component.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: November 18, 2008
    Assignee: International Business Machines Corporation
    Inventors: Gareth Hougham, Leena Paivikki Buchwalter, Stephen L. Buchwalter, Jon Casey, Claudius Feger, Matteo Flotta, Jeffrey D. Gelorme, Kathleen C. Hinge, Anurag Jain, Sung K. Kang, John U. Knickerbocker
  • Patent number: 7449067
    Abstract: A method for filling vias, and in particular initially blind vias, in a wafer, and various apparatus for performing the method, comprising evacuating air from the vias; trapping at least a portion of the wafer and a paste for filling the vias between two surfaces; and pressurizing the paste to fill the vias.
    Type: Grant
    Filed: November 3, 2003
    Date of Patent: November 11, 2008
    Assignee: International Business Machines Corporation
    Inventors: Paul S. Andry, Jon A. Casey, Raymond R. Horton, Chiraq S. Patel, Edmund J. Sprogis, Brian R. Sundlof
  • Patent number: 7312523
    Abstract: A circuit board comprises a resin-filled plated (RFP) through-hole; a dielectric layer over the RFP through-hole; a substantially circular RFP cap in the dielectric layer and connected to an upper opening of the RFP through-hole; a via stack in the dielectric layer; and a plurality of via lands extending radially outward from the via stack, wherein each of the plurality of via lands is diametrically larger than the RFP cap. Preferably, the RFP cap comprises a diameter of at least 300 ?m. Preferably, each of the via lands comprises a substantially circular shape having a diameter of at least 400 ?m. Moreover, the circuit board further comprises a ball grid array pad connected to the via stack; and input/output ball grid array pads connected to the ball grid array pad. Additionally, the circuit board further comprises metal planes in the dielectric layer.
    Type: Grant
    Filed: July 28, 2005
    Date of Patent: December 25, 2007
    Assignee: International Business Machines Corporation
    Inventors: Jean J. Audet, Jon A. Casey, Luc Guerin, David L. Questad, David J. Russell
  • Patent number: 7294909
    Abstract: A multilayer ceramic repair process which provides a new electrical repair path to connect top surface vias. The repair path is established between a defective net and a redundant repair net contained within the multilayer ceramic substrate. The defective net and the repair net each terminate at surface vias of the substrate. A laser is used to form post fired circuitry on and in the substrate. This is followed by the electrical isolation of the defective net from the electrical repair structure and passivation of the electrical repair line.
    Type: Grant
    Filed: April 5, 2005
    Date of Patent: November 13, 2007
    Assignee: International Business Machines Corporation
    Inventors: Jon A. Casey, James G. Balz, Michael Berger, Jerome Cohen, Charles Hendricks, Richard Indyk, Mark LaPlante, David C. Long, Lori A. Maiorino, Arthur G. Merryman, Glenn A. Pomerantz, Robert A. Rita, Krystyna W. Semkow, Patrick E. Spencer, Brian R. Sundlof, Richard P. Surprenant, Donald R. Wall, Thomas A. Wassick, Kathleen M. Wiley
  • Patent number: 7288474
    Abstract: A metallization process and material system for metallizing either blind or through vias in silicon, involving forming a low coefficient of thermal expansion composite or suspension, relative to pure metals, such as copper, silver, or gold, and filling the via holes in the silicon with the paste or suspension. The suspensions sinter with minimal bulk shrinkage, forming highly conductive structures without the formation of macroscopic voids. The selected suspension maintains a coefficient of thermal expansion closer to that of silicon.
    Type: Grant
    Filed: October 10, 2006
    Date of Patent: October 30, 2007
    Assignee: International Business Machines Corporation
    Inventors: Jon A. Casey, Brian R. Sundlof
  • Patent number: 7202154
    Abstract: A metallization process and material system for metallizing either blind or through vias in silicon, involving forming a low coefficient of thermal expansion composite or suspension, relative to pure metals, such as copper, silver, or gold, and filling the via holes in the silicon with the paste or suspension. The suspensions sinter with minimal bulk shrinkage, forming highly conductive structures without the formation of macroscopic voids. The selected suspension maintains a coefficient of thermal expansion closer to that of silicon.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: April 10, 2007
    Assignee: International Business Machines Corporation
    Inventors: Jon A. Casey, Brian R. Sundlof
  • Patent number: 7199450
    Abstract: Sealing a via using a soventless, low viscosity, high temperature stable polymer or a high solids content polymer solution of low viscosity, where the polymeric material is impregnated within the via at an elevated temperature. A supply chamber is introduced to administer the polymeric material at an elevated temperature, typically at a temperature high enough to liquefy the polymeric material. The polymeric material is introduced through heated supply lines under force from a pump, piston, or a vacuum held within said supply chamber.
    Type: Grant
    Filed: May 13, 2005
    Date of Patent: April 3, 2007
    Assignee: International Business Machines Corporation
    Inventors: Jon A. Casey, Michael Berger, Leena P. Buchwalter, Donald F. Canaperi, Raymond R. Horton, Anurag Jain, Eric D. Perfecto, James A. Tornello
  • Publication number: 20070032078
    Abstract: A metallization process and material system for metallizing either blind or through vias in silicon, involving forming a low coefficient of thermal expansion composite or suspension, relative to pure metals, such as copper, silver, or gold, and filling the via holes in the silicon with the paste or suspension. The suspensions sinter with minimal bulk shrinkage, forming highly conductive structures without the formation of macroscopic voids. The selected suspension maintains a coefficient of thermal expansion closer to that of silicon.
    Type: Application
    Filed: October 10, 2006
    Publication date: February 8, 2007
    Applicant: International Business Machines Corporation
    Inventors: Jon Casey, Brian Sundlof
  • Publication number: 20070023913
    Abstract: A circuit board comprises a resin-filled plated (RFP) through-hole; a dielectric layer over the RFP through-hole; a substantially circular RFP cap in the dielectric layer and connected to an upper opening of the RFP through-hole; a via stack in the dielectric layer; and a plurality of via lands extending radially outward from the via stack, wherein each of the plurality of via lands is diametrically larger than the RFP cap. Preferably, the RFP cap comprises a diameter of at least 300 ?m. Preferably, each of the via lands comprises a substantially circular shape having a diameter of at least 400 ?m. Moreover, the circuit board further comprises a ball grid array pad connected to the via stack; and input/output ball grid array pads connected to the ball grid array pad. Additionally, the circuit board further comprises metal planes in the dielectric layer.
    Type: Application
    Filed: July 28, 2005
    Publication date: February 1, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Jean Audet, Jon Casey, Luc Guerin, David Questad, David Russell
  • Publication number: 20060255480
    Abstract: Sealing a via using a soventless, low viscosity, high temperature stable polymer or a high solids content polymer solution of low viscosity, where the polymeric material is impregnated within the via at an elevated temperature. A supply chamber is introduced to administer the polymeric material at an elevated temperature, typically at a temperature high enough to liquefy the polymeric material. The polymeric material is introduced through heated supply lines under force from a pump, piston, or a vacuum held within said supply chamber.
    Type: Application
    Filed: May 13, 2005
    Publication date: November 16, 2006
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Jon Casey, Michael Berger, Leena Buchwalter, Donald Canaperi, Raymond Horton, Anurag Jain, Eric Perfecto, James Tornello
  • Publication number: 20060177568
    Abstract: The present disclosure relates generally to semiconductor, integrated circuits, and particularly, but not by way of limitation, to centrifugal methods of filling high-aspect ratio vias and trenches with powders, pastes, suspensions of materials to act as any of a conducting, structural support, or protective member of an electronic component.
    Type: Application
    Filed: February 4, 2005
    Publication date: August 10, 2006
    Applicant: International Business Machines Corporation
    Inventors: Gareth Hougham, Leena Buchwalter, Stephen Buchwalter, Jon Casey, Claudius Feger, Matteo Flotta, Jeffrey Gelorme, Kathleen Hinge, Anurag Jain, Sung Kang, John Knickerbocker
  • Patent number: 7078259
    Abstract: A structure and method are provided for forming a thermistor. Isolation structures are formed in a substrate including at least an upper layer of a single crystal semiconductor. A layer of salicide precursor is deposited over the isolation region and the upper layer. The salicide precursor is then reacted with the upper layer to form a salicide self-aligned to the upper layer. Finally, the unreacted portions of the salicide precursor are then removed while preserving a portion of the salicide precursor over the isolation region as a body of the thermistor. An alternative integrated circuit thermistor is formed from a region of thermistor material in an embossed region of an interlevel dielectric (ILD).
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: July 18, 2006
    Assignee: International Business Machines Corporation
    Inventors: Jon A. Casey, William J. Ferrante, Edward W. Kiewra, Carl J. Radens, William R. Tonti
  • Patent number: 7015581
    Abstract: A low-k dielectric for use as an interlayer for an interconnect structure is provided. The dielectric of the present invention is an alkaline boron silicate glass which when formulated in certain compositional ranges can undergo spinodal decomposition when processed using certain thermal profiles. Spinodal decomposition is a chemical and physical separation of the silicate glass into a distinct interpenetrating microstructure which contains a substantially pure silicon dioxide network and a boron-rich network. The dimension (i.e., scale), and the amount of separation can be controlled through compositional and thermal control during the processing of the silicate glass.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: March 21, 2006
    Assignee: International Business Machines Corporation
    Inventors: Jon A. Casey, Daniel C. Edelstein
  • Publication number: 20060027934
    Abstract: A carrier structure and method for fabricating a carrier structure with through-vias each having a conductive structure with an effective coefficient of thermal expansion which is less than or closely matched to that of the substrate, and having an effective elastic modulus value which is less than or closely matches that of the substrate. The conductive structure may include concentric via fill areas having differing materials disposed concentrically therein, a core of the substrate material surrounded by an annular ring of conductive material, a core of CTE-matched non-conductive material surrounded by an annular ring of conductive material, a conductive via having an inner void with low CTE, or a full fill of a conductive composite material such as a metal-ceramic paste which has been sintered or fused.
    Type: Application
    Filed: October 3, 2005
    Publication date: February 9, 2006
    Inventors: Daniel Edelstein, Paul Andry, Leena Buchwalter, Jon Casey, Sherif Goma, Raymond Horton, Gareth Hougham, Michael Lane, Xiao Liu, Chirag Patel, Edmund Sprogis, Michelle Steen, Brian Sundlof, Cornelia Tsang, George Walker, Yu-Ting Cheng, Kenneth Ocheltree, Robert Montoye
  • Publication number: 20050200025
    Abstract: A low-k dielectric for use as an interlayer for an interconnect structure is provided. The dielectric of the present invention is an alkaline boron silicate glass which when formulated in certain compositional ranges can undergo spinodal decomposition when processed using certain thermal profiles. Spinodal decomposition is a chemical and physical separation of the silicate glass into a distinct interpenetrating microstructure which contains a substantially pure silicon dioxide network and a boron-rich network. The dimension (i.e., scale), and the amount of separation can be controlled through compositional and thermal control during the processing of the silicate glass.
    Type: Application
    Filed: January 18, 2005
    Publication date: September 15, 2005
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Jon Casey, Daniel Edelstein