Abstract: A method to monitor a torque transfer device configured to transfer torque within an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and at least one electric machine includes executing a failure detection strategy in response to a detected slip condition of the torque transfer device. The failure detection strategy includes monitoring a magnitude of energy loss of the torque transfer device. A failure condition in the torque transfer device is detected when the magnitude of energy loss achieves a predetermined energy threshold.

Abstract: A method to shift a powertrain system from a first operating mode to a second operating mode wherein a common clutch is activated to effect operation in both the first and second operating modes includes, in sequence, deactivating the common clutch, activating an oncoming clutch associated with the second operating mode and deactivating an off-going clutch associated with the first operating mode, and activating the common clutch.

Abstract: A system and method of controlling a clutch fill command based on the hydraulic state of an oncoming clutch is provided. A vehicle includes a hydraulically-actuated oncoming clutch that is configured to engage during a shift event from one operating mode of the vehicle to another. A controller is configured to generate a clutch fill command at an initial time such that completion of the clutch fill command is synchronized with an identified speed profile of the oncoming clutch. The oncoming clutch defines a real-time hydraulic state when the clutch fill command is generated. The controller is configured to generate a real-time acceptable speed margin for the oncoming clutch based at least partially on the real-time hydraulic state of the oncoming clutch. The controller is configured to cancel the clutch fill command if a real-time speed of the oncoming clutch is outside the generated real-time acceptable speed margin.

Abstract: A hybrid powertrain includes an engine and electric motors configured to transfer torque through a transmission. A method for controlling the hybrid powertrain includes determining a transition window associated with torque output of one of the electric motors coupled to an element of the transmission. A noise reduction control scheme is executed when the torque output of the one of the electric motors coupled to the element of the transmission is within the transition window.

Abstract: A method for activating an oncoming clutch in a transmission includes monitoring rotational speeds of clutch elements of the oncoming clutch wherein the clutch elements are coupled to first and second rotationally independent torque actuators. A control speed profile for the first rotationally independent torque actuator is commanded. A speed profile of the oncoming clutch approaching zero speed is generated as is a control speed profile for the second rotationally independent torque actuator corresponding to a speed of the first rotationally independent torque actuator, the speed profile of the oncoming clutch, and an output speed of the transmission. A speed of the second rotationally independent torque actuator is controlled using the control speed profile for the second rotationally independent torque actuator. A speed of the oncoming clutch is monitored and the oncoming clutch is activated when the speed of the oncoming clutch is zero.

Abstract: A method of controlling a fluid pump to supply lubricating fluid to a plurality of fluid requiring components in a hybrid vehicle powertrain includes selecting a component-required flow rate for each respective component using a determined operating speed and torque for that respective component. Once the each component-required flow rate is selected, the system flow rate is set to the maximum component-required flow rate of the plurality of component-required flow rates. The fluid pump is then commanded to supply fluid to each of the plurality of fluid requiring components at the system flow rate.

Abstract: A hybrid powertrain includes and internal combustion engine, an energy storage device, an electro-mechanical transmission having at least one electric machine rotatably coupled to the engine. The electro-mechanical transmission is selectively controllably operative to transmit torque among the engine and the at least one electric machine. A method to start operation of the internal combustion engine includes initiating rotation of a crankshaft of the engine with the at least one electric machine until a first predetermined crankshaft speed is achieved, firing the engine while controlling engine speed with the at least one electric machine until a flare threshold occurs, controlling the engine speed without any interaction from the at least one electric machine based on controlling combustion parameters of the engine, and when a predetermined condition occurs, controlling the engine speed with the at least one electric machine while the engine is still firing.

Abstract: A method of executing an electric-only (EV) mode transition in a vehicle includes determining vehicle operating values using a control system, processing the values to identify the transition, and executing the transition to or from the first or second EV mode. The transition is executed by selectively engaging and disengaging the input brake to zero, and by using the first and/or second traction motor to synchronize slip across the input brake. When the transition is from the first to the second EV mode or vice versa, the control system may use multiple speed and torque control phases to enter multiple intermediate modes, e.g., a pair of engine-on electrically-variable transmission modes and a fixed gear mode. A vehicle includes an engine, an input brake, first and second traction motors, and a transmission driven via the motors in a first and second EV mode. The vehicle includes the control system noted above.

Abstract: A method for reducing occurrence of clutch slip in electromechanical transmission adapted to selectively transmit mechanical power to an output member through selective application of a hydraulically actuated clutch includes monitoring operation of said clutch, identifying an indication of clutch wear based upon said monitoring said operation, and increasing a minimum clamping force applied to said clutch based upon said indication of clutch wear.

Abstract: A method for regulating operation of a hybrid transmission selectively connectable to an engine includes deactivating an offgoing clutch to place the transmission in a first EVT mode. The transmission is then placed in an ETC mode and an oncoming clutch is actuated to place the transmission in a second EVT mode. An engine-on state is maintained during deactivation of the offgoing clutch and actuation of the oncoming clutch. Transitioning from the first to second EVT mode may be characterized by lack of a transition through a fixed-gear mode. The transmission may be configured to continuously produce output torque during the transition from the first to second EVT mode. The oncoming clutch may be synchronized to zero clutch slip prior to actuating the oncoming clutch. Engine speed may be varied while the offgoing clutch is disengaged and prior to actuating the oncoming clutch.

Abstract: A method to determine excessive clutch slippage in a transmission coupled to an engine and an electric machine adapted to selectively transmit power to an output member through selective application of torque-transfer clutches includes monitoring rotational velocities of the electric machine, engine and output member, monitoring a transmission operating range state, determining a clutch slip based upon monitored rotational velocities for one of the torque-transfer clutches intended to be synchronized based upon the transmission operating range state, and indicating a runaway slip event if the clutch slip is in excess of a threshold slip level through a threshold slip duration.

Abstract: A hybrid electric vehicle has a controller, an engine, a traction motor, and a transmission. The controller is configured for calculating, using a costing function, the total system losses incurred at each operating point of the HEV, including the losses for each of the engine, the traction motor, and the transmission. The controller selectively modifies the calculated cost of at least one of the engine, the traction motor, and the transmission in a designated one of the transmission states as a function of transmission fluid temperature. An optimal transmission state is then selected as the state having the optimal cost relative to the other transmission states. Selectively modifying the calculated cost may include penalizing the cost of using designated transmission states when the measured fluid temperature exceeds certain calibrated temperature limits. Designated operating states may be disabled above an upper temperature limit to protect the transmission from overheating.

Abstract: A hybrid transmission includes first and second electric machines. A method for operating the hybrid transmission in response to a command to execute a shift from an initial continuously variable mode to a target continuously variable mode includes increasing torque of an oncoming clutch associated with operating in the target continuously variable mode and correspondingly decreasing a torque of an off-going clutch associated with operating in the initial continuously variable mode. Upon deactivation of the off-going clutch, torque outputs of the first and second electric machines and the torque of the oncoming clutch are controlled to synchronize the oncoming clutch. Upon synchronization of the oncoming clutch, the torque for the oncoming clutch is increased and the transmission is operated in the target continuously variable mode.

Abstract: A powertrain includes an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and first and second electric machines adapted to selectively transmit mechanical power to an output member. An apparatus for controlling the powertrain includes the first and second electric machines, a first electric machine cooling circuit directing a cooling hydraulic flow to the first electric machine, a second electric machine cooling circuit directing a cooling hydraulic flow to the second electric machine, a hydraulic control system receiving a hydraulic flow and selectively channeling the hydraulic flow to the first and second electric machine cooling circuits, and an active electric machine cooling control system monitoring temperatures of the first and second electric machines, monitoring operation of the hydraulic control system, and selectively controlling the hydraulic control system.

Abstract: A method for controlling driveline stability in a vehicle includes generating an activation signal indicative of a predetermined vehicle maneuver, which may include a hard braking maneuver on a low coefficient of friction surface. A quick automatic shift to a neutral gear state is executed with a rapid dumping or bleeding off of clutch pressure in a designated output clutch of the vehicle. An activated state of an antilock braking system (ABS) may be used as part of the activation signal. The shift to the neutral gear state may occur only when a current transmission operating state is associated with the high level of driveline inertia. A vehicle includes a transmission and a control system configured to execute the above method.

Abstract: A method for controlling a powertrain includes executing a shift, determining a plurality of input acceleration profiles for controlling an engine and an electric machine, determining an input speed profile, and controlling operation of the engine and the electric machine based upon the input speed profile.

Abstract: A vehicle includes a pump configured to output fluid at a commanded pressure when driven by a motor. A first hydraulic device is operably connected to the pump and configured to operate in response to receiving fluid at a first pressure. A second hydraulic device is operably connected to the pump and configured to execute a shift command in response to receiving fluid at a second pressure. A control processor is configured to control the commanded pressure in accordance with a priority scheme. That is, the control processor is configured to direct at least a portion of the commanded pressure from the first hydraulic device to the second hydraulic device for a duration of a shift command based on the priority scheme and redirect at least a portion of the commanded pressure to the first hydraulic device upon completion of the shift action.

Abstract: A method for controlling a hybrid electric vehicle having a control system, a traction motor, and an engine includes generating an activation signal during a predetermined vehicle maneuver. The predetermined vehicle maneuver is a threshold hard braking maneuver on a surface having a low coefficient of friction. The method also includes processing the activation signal using the control system, and using the traction motor to command an injection or a passing of a feed-forward torque to the driveline of the vehicle. The feed-forward torque is in the same direction as the engine torque, and prevents a drive shaft of the engine from spinning in reverse during the maneuver. The method may include generating the activation signal in response to detecting an active state of the ABS controller. A hybrid electric vehicle includes an engine, a traction motor, and a control system configured to execute the above method.

Abstract: A vehicle includes a clutch set, a tank with fluid, an auxiliary battery, an electric fuel pump, and a controller. The electric fluid pump delivers some of the fluid from the tank to a designated oncoming clutch of the clutch set. The controller calculates a predicted flow value for the oncoming clutch during the shift event, and selectively controls the speed of the pump using the predicted flow value during the shift event. The controller controls the pump using an actual flow value when the vehicle is not executing a shift event, i.e., when holding torque. The speed of the electric fluid pump is increased to a first calculated speed determined using the predicted flow value when the shift event is initiated and before filling of the oncoming clutch commences, and is reduced to a second calculated speed determined using the actual flow value when the shift event is complete.

Abstract: A vehicle includes an engine, a first motor, a second motor, and a gearbox. An oncoming clutch is configured to engage during a transition to a target operating mode to transfer an engine torque to the gearbox during the target operating mode. An off-going clutch is configured to transfer a reactive torque to the gearbox during the transition to the target operating mode. The off-going clutch is configured to be disengaged during at least a portion of the target operating mode. A controller is configured to simultaneously control the off-going clutch and the oncoming clutch during the transition. The controller is configured to control the reactive torque of the off-going clutch using a clutch torque profile associate with the target operating mode and the engagement of the oncoming clutch using a shift profile associated with target operating mode.