Patents by Inventor Katsunori Yanashima

Katsunori Yanashima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6836498
    Abstract: A semiconductor laser, a semiconductor device and a nitride series III-V group compound substrate capable of obtaining a crystal growth layer with less fluctuation of the crystallographic axes and capable of improving the device characteristics, as well as a manufacturing method therefor are provided. The semiconductor laser comprises, on one surface of a substrate used for growing, a plurality of spaced apart seed crystal layers and an n-side contact layer having a lateral growing region which is grown on the basis of the plurality of seed crystal layers. The seed crystal layer is formed in that a product of width w1 (unit: &mgr;m) at the boundary thereof relative to the n-side contact layer along the arranging direction A and a thickness t1 (unit: &mgr;m) along the direction of laminating the n-side contact layer is 15 or less. A semiconductor layer comprising a nitride series III-V group compound semiconductor is laminated on a substrate 11 comprising an n-type GaN.
    Type: Grant
    Filed: June 5, 2001
    Date of Patent: December 28, 2004
    Assignee: Sony Corporation
    Inventors: Motonobu Takeya, Katsunori Yanashima, Takeharu Asano, Osamu Goto, Shinro Ikeda, Katsuyoshi Shibuya, Tomonori Hino, Satoru Kijima, Masao Ikeda
  • Publication number: 20040194702
    Abstract: A thin film formation apparatus by which source gas is supplied uniformly to the surface of a substrate so that an organic thin film of a uniform film thickness can be formed on the surface of the substrate. The thin film formation apparatus includes a vacuum chamber (11), a substrate holder (12) provided in the vacuum chamber (11) and a gas supplying end element (22) for supplying gas toward a substrate mounting face (12a) of the substrate holder (12). The gas supplying end element (22) is formed so as to supply the source gas in an elongated rectangular shape to the substrate mounting face (12a).
    Type: Application
    Filed: February 13, 2004
    Publication date: October 7, 2004
    Inventors: Koji Sasaki, Hironobu Narui, Katsunori Yanashima, Akihiko Memezawa
  • Publication number: 20040134428
    Abstract: A thin-film deposition device for forming an organic thin-film having uniform thickness on a substrate includes a vacuum chamber, a substrate holder provided in the vacuum chamber, and at least one tubular gas supply end that supplies gas towards a substrate mounting-face on the substrate holder. The gas supply end includes therein barriers that control the gas flow in the gas supply end and that are disposed at predetermined intervals toward a gas supply port of the gas supply end. Each of the barriers is provided with a plurality of apertures.
    Type: Application
    Filed: October 21, 2003
    Publication date: July 15, 2004
    Inventors: Koji Sasaki, Katsunori Yanashima, Hironobu Narui, Akihiko Memezawa
  • Publication number: 20040089232
    Abstract: The organic raw material is vaporized to generate the raw material gas in the vaporizing chamber. This raw material gas is mixed with the carrier gas, and transported to the chamber through the raw material gas transportation pipe. The substrate is held within the chamber while the organic film formation surface of the substrate does not face downward in a vertical direction straight up from the ground. The injector of the raw material gas is opposed to the substrate. The raw material gas is blasted from the direction orthogonal to the substrate. Particles fall without adhering to the substrate when holding the substrate in the vertical direction. The deformation of the substrate and the mask for separately painting pixels can be suppressed.
    Type: Application
    Filed: July 18, 2003
    Publication date: May 13, 2004
    Inventors: Koji Sasaki, Hironobu Narui, Katsunori Yanashima, Sadao Tanaka, Akihiko Memezawa
  • Patent number: 6730611
    Abstract: A process of growing a nitride semiconductor on a crystalline nitride semiconductor substrate is disclosed, which is carried out by heating the substrate and initiating supply of source gases onto a surface of the substrate before the substrate temperature exceeds 1200° C., to initiate growth of the nitride semiconductor on the substrate. The nitride semiconductor growth is initiated after the substrate temperature has reached 300° C., and also after supply of a nitrogen source gas has been initiated and before the substrate temperature exceeds 1200° C.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: May 4, 2004
    Assignee: Sony Corporation
    Inventors: Katsunori Yanashima, Hiroshi Nakajima
  • Publication number: 20030227026
    Abstract: A nitride semiconductor having a large low-defect region in a surface thereof, and a semiconductor device using the same are provided. Also, a manufacturing method for a nitride semiconductor comprising a layer formation step using a transverse growth technique where surface defects can easily be reduced, and a manufacturing method for a semiconductor device using the same are provided. On a substrate, a seed crystal part is formed in a stripe pattern with a buffer layer in between. Next, crystals are grown from the seed crystal part in two stages of growth conditions to form a nitride semiconductor layer. Low temperature growing parts with a trapezoid shaped cross section are formed at a growth temperature of 1030° C. in the first stage and a transverse growth is dominantly advanced at a growth temperature of 1070° C. to form a high temperature growing part between the low temperature growing parts in the second stage.
    Type: Application
    Filed: February 24, 2003
    Publication date: December 11, 2003
    Inventors: Osamu Goto, Takeharu Asano, Motonobu Takeya, Katsunori Yanashima, Shinro Ikeda, Katsuyoshi Shibuya, Yasuhiko Suzuki
  • Patent number: 6603147
    Abstract: A semiconductor light emitting device using nitride III-V compound semiconductors is improved to reduce the threshold current density with almost no increase of the operation voltage. In a GaN semiconductor laser as one version thereof, the p-type cladding layer is made of two or more semiconductor layers different in band gap, and a part of the p-type cladding layer near one of its boundaries nearer to the active layer is made of a semiconductor layer having a large band gap than that of the remainder part. More specifically, in a AlGaN/GaN/GaInN SCH-structured GaN semiconductor laser, a p-type AlGaN cladding layer is made of a p-type Alx1Ga1−x1N layer in contact with a p-type GaN optical guide layer, and a p-type Alx2Ga1−x2N layer overlying the p-type Alx1Ga1−x1N layer (where 0≦x2<x1≦1).
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: August 5, 2003
    Assignee: Sony Corporation
    Inventors: Shigeki Hashimoto, Katsunori Yanashima, Masao Ikeda, Hiroshi Nakajima
  • Publication number: 20030139037
    Abstract: Provided is a nitride semiconductor device with high reliability and high flexibility in design and manufacture of the device. The nitride semiconductor device comprises a seed crystal portion (11) formed on a sapphire substrate (10) and having a mask (12) on one side surface thereof, and a GaN layer (15) grown on the sapphire substrate (10) and the seed crystal portion (11) through epitaxial lateral overgrowth. The GaN layer (15) is grown only from an exposed side surface of the seed crystal portion (11) which is not covered with the mask (12), so the lateral growth of the GaN layer (15) is asymmetrically carried out. Thereby, a meeting portion (32) is formed in the vicinity of a boundary between the seed crystal portion (11) and the mask (12) in a thickness direction of the GaN layer (15).
    Type: Application
    Filed: November 19, 2002
    Publication date: July 24, 2003
    Inventors: Toshimasa Kobayashi, Katsunori Yanashima, Takashi Yamaguchi, Hiroshi Nakajima
  • Publication number: 20030038302
    Abstract: A process of growing a nitride semiconductor on a crystalline nitride semiconductor substrate is disclosed, which is carried out by heating the substrate and initiating supply of source gases onto a surface of the substrate before the substrate temperature exceeds 1200° C., to initiate growth of the nitride semiconductor on the substrate. The nitride semiconductor growth is initiated after the substrate temperature has reached 300° C., and also after supply of a nitrogen source gas has been initiated and before the substrate temperature exceeds 1200° C.
    Type: Application
    Filed: August 12, 2002
    Publication date: February 27, 2003
    Inventors: Katsunori Yanashima, Hiroshi Nakajima
  • Publication number: 20030020087
    Abstract: Provided is a nitride semiconductor having a larger low-defective region on a surface thereof, a semiconductor device using the nitride semiconductor, a method of manufacturing a nitride semiconductor capable of easily reducing surface defects in a step of forming a layer through lateral growth, and a method of manufacturing a semiconductor device manufactured by the use of the nitride semiconductor. A seed crystal portion is formed into stripes on a substrate with a buffer layer sandwiched therebetween. Then, a crystal is grown from the seed crystal portion in two steps of growth conditions to form a nitride semiconductor layer. In a first step, a low temperature growth portion having a trapezoidal-shaped cross section in a layer thickness direction is formed at a growth temperature of 1030° C., and in a second step, lateral growth predominantly takes place at a growth temperature of 1070° C. Then, a high temperature growth potion is formed between the low temperature growth portions.
    Type: Application
    Filed: April 24, 2002
    Publication date: January 30, 2003
    Inventors: Osamu Goto, Takeharu Asano, Motonobu Takeya, Katsunori Yanashima
  • Patent number: 6509579
    Abstract: To provide a semiconductor device capable of preventing the bowing of the substrate, and having a semiconductor layer of a III-V group compound of a nitride system with excellent crystallinity. The semiconductor layer of the III-V group compound of the nitride system whose thickness is equal to or less than 8 &mgr;m, is provided onto a substrate made of sapphire. This reduces the bowing of the substrate due to differences in a thermal expansion coefficient and a lattice constant between the substrate and the semiconductor layer of the III-V group compound of the nitride system. An n-side contact layer forming the semiconductor layer of the III-V group of the nitride system has partially a lateral growth region made by growing in a lateral direction from a crystalline part of a seed crystal layer. In the lateral growth region, dislocation density restricts low, therefore, regions corresponding to the lateral growth region of each layer formed onto the n-side contact layer has excellent crystallinity.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: January 21, 2003
    Assignee: Sony Corporation
    Inventors: Motonobu Takeya, Katsunori Yanashima, Masao Ikeda, Takeharu Asano, Shinro Ikeda, Tomonori Hino, Katsuyoshi Shibuya
  • Patent number: 6471769
    Abstract: When nitride series III-V group compound semiconductor is manufactured by gas phase growing using starting material for a group III element, ammonia as a starting material for a group V element and hydrogen, the gas phase molar ratio of hydrogen to the total amount of hydrogen and ammonia (H2/(H2+NH3)) is specified to 0.3<(H2/(H2+NH3))<0.7, 0.3<(H2/(H2+NH3))<0.6 or 0.4<(H2/(H2+NH3))<0.5. A nitride series III-V group compound semiconductor can thus be manufactured with less non-emission center and of excellent crystallinity.
    Type: Grant
    Filed: August 3, 1999
    Date of Patent: October 29, 2002
    Assignee: Sony Corporation
    Inventors: Shigeki Hashimoto, Katsunori Yanashima, Tsunenori Asatsuma, Masao Ikeda
  • Publication number: 20020073917
    Abstract: When nitride series III-V group compound semiconductor is manufactured by gas phase growing using starting material for a group III element, ammonia as a starting material for a group V element and hydrogen, the gas phase molar ratio of hydrogen to the total amount of hydrogen and ammonia (H2/(H2+NH3)) is specified to 0.3<(H2/(H2+NH3))<0.7, 0.3<(H2/(H2+NH3))<0.6 or 0.4<(H2/(H2+NH3))<0.5. A nitride series III-V group compound semiconductor can thus be manufactured with less non-emission center and of excellent crystallinity.
    Type: Application
    Filed: August 3, 1999
    Publication date: June 20, 2002
    Inventors: SHIGEKI HASHIMOTO, KATSUNORI YANASHIMA, TSUNENORI ASATSUMA, MASAO IKEDA
  • Publication number: 20020064195
    Abstract: A semiconductor laser, a semiconductor device and a nitride series III-V group compound substrate capable of obtaining a crystal growth layer with less fluctuation of the crystallographic axes and capable of improving the device characteristics, as well as a manufacturing method therefor are provided. The semiconductor laser comprises, on one surface of a substrate used for growing, a plurality of spaced apart seed crystal layers and an n-side contact layer having a lateral growing region which is grown on the basis of the plurality of seed crystal layers. The seed crystal layer is formed in that a product of width w1 (unit: &mgr;m) at the boundary thereof relative to the n-side contact layer along the arranging direction A and a thickness t1 (unit: &mgr;m) along the direction of laminating the n-side contact layer is 15 or less.
    Type: Application
    Filed: June 5, 2001
    Publication date: May 30, 2002
    Inventors: Motonobu Takeya, Katsunori Yanashima, Takeharu Asano, Osamu Goto, Shinro Ikeda, Katsuyoshi Shibuya, Tomonori Hino, Satoru Kijima, Masao Ikeda
  • Publication number: 20010035534
    Abstract: To provide a semiconductor device capable of preventing the bowing of the substrate, and having a semiconductor layer of a III-V group compound of a nitride system with excellent crystallinity.
    Type: Application
    Filed: January 16, 2001
    Publication date: November 1, 2001
    Inventors: Motonobu Takeya, Katsunori Yanashima, Masao Ikeda, Takeharu Asano, Shinro Ikeda, Tomonori Hino, Katsuyoshi Shibuya
  • Publication number: 20010025989
    Abstract: To provide a semiconductor device capable of enhancing crystallinity of a semiconductor of a III-V group compound of a nitride system formed on a sapphire substrate and to provide a method of manufacturing the same.
    Type: Application
    Filed: January 12, 2001
    Publication date: October 4, 2001
    Inventors: Katsuyoshi Shibuya, Takeharu Asano, Satoru Kijima, Katsunori Yanashima, Motonobu Takeya, Masao Ikeda, Tomonori Hino, Takashi Yamaguchi, Shinro Ikeda, Osamu Goto
  • Patent number: 6104039
    Abstract: A plurality of first layers made of AlGaN mixed crystal each having a thickness of the order of 1 to 100 nm and a plurality of second layers of p-type GaN with Mg each having a thickness of the order of 1 to 100 nm are alternately stacked. Since each of the first and second layers is thin, the stacked layers as a whole have properties of p-type AlGaN mixed crystal although the first layers do not include Mg and the second layers do not include Al. An Al source and a Mg source are temporally separated to be introduced in a stacking process. A reaction between the Al source and Mg source which may interfere desirable crystal growth is thereby prevented. Crystals of good quality are thus grown and electrical conductivity is thereby improved.
    Type: Grant
    Filed: May 26, 1998
    Date of Patent: August 15, 2000
    Assignee: Sony Corporation
    Inventors: Tsunenori Asatsuma, Katsunori Yanashima, Takao Miyajima
  • Patent number: 5993542
    Abstract: A method for fabricating nitride III-V compound semiconductor layers of substrate, of GaN for example, comprises the steps of: growing a first B.sub.w Al.sub.x Ga.sub.y In.sub.z N layer 2 (where 0.ltoreq.w.ltoreq.1, 0.ltoreq.x.ltoreq.1, 0.ltoreq.y.ltoreq.1, 0.ltoreq.y.ltoreq.1 and w+x+y+z=1) on a sacrificial sapphire substrate 1 by MOCVD at a growth rate not higher than 4 .mu.m/h; growing a second B.sub.w Al.sub.x Ga.sub.y In.sub.z N layer 3 (where 0.ltoreq.w.ltoreq.1, 0.ltoreq.x.ltoreq.1, 0.ltoreq.y.ltoreq.1, 0.ltoreq.y.ltoreq.1 and w+x+y+z=1) on the first B.sub.w Al.sub.x Ga.sub.y In.sub.z N layer by hydride VPE at a growth rate higher than 4 .mu.m/h and not higher than 200 .mu.m/h; and removing the sacrificial substrate 1.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: November 30, 1999
    Assignee: Sony Corporation
    Inventors: Katsunori Yanashima, Masao Ikeda, Satoshi Tomioka