Patents by Inventor Kazuhiro Kuroki

Kazuhiro Kuroki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040124731
    Abstract: An electric motor includes a housing and a circular stator. The housing has an inner circumferential surface. The housing also has a first predetermined thermal expansion coefficient. The housing further has an elastic part. The stator core is pressed to an inside of the housing by tight fit. The stator core has an outer circumferential surface. The stator core also has a second predetermined thermal expansion coefficient that is different from the first predetermined thermal expansion coefficient. A void is defined between the inner circumferential surface and the outer circumferential surface so as to prevent the inner and the outer circumferential surfaces from contacting each other in a circular region. When the housing and the stator core expand or shrink so as to tightly fit each other due to a differential between the first and second predetermined thermal expansion coefficients, the elastic part corresponding to the void is elastically deformed.
    Type: Application
    Filed: July 22, 2003
    Publication date: July 1, 2004
    Inventors: Kazuya Kimura, Hiroyuki Gennami, Kazuhiro Kuroki, Ken Suitou, Yoshikazu Fukutani
  • Patent number: 6749404
    Abstract: Scroll compressors (100, 110) may include a movable scroll (20) that is disposed opposite to a fixed scroll (2). At least one compression chamber (32) is defined between the fixed scroll and the movable scroll. A motor (49) drives the movable scroll, so that the movable scroll revolves (orbits) relative to the fixed scroll. The movable scroll includes a front portion (20b) that slidably contacts the fixed scroll. The front portion receives the pressure of the pressurized refrigerant that is disposed within the compression chamber. The movable scroll also includes a rear portion (20a) that slidably contacts a portion (4a) of a compressor housing. The motor is disposed within a motor chamber (45) defined within the compressor housing. A first conduct route (94) communicates discharged refrigerant from a discharge-side region (85) to the motor chamber.
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: June 15, 2004
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Ken Suitou, Kazuya Kimura, Shinji Tsubai
  • Publication number: 20040052660
    Abstract: An electric compressor that is compact and efficiently exchanges the heat arisen by its inverter. The compressor includes a housing, an electric motor, and a compression mechanism accommodated in the housing. The compression mechanism is driven by the electric motor to compress a refrigerant. The inverter is attached to the outer surface of the housing to drive the electric motor. The inverter includes a switching device having a heat radiating surface. A groove is formed in the outer surface of the housing. The switching device is inserted in the groove so that the heat radiating surface contacts the wall of the groove to efficiently exchange heat with the compressor housing.
    Type: Application
    Filed: July 14, 2003
    Publication date: March 18, 2004
    Inventors: Kazuya Kimura, Masanori Sonobe, Ken Suitou, Kazuhiro Kuroki, Hiroyuki Gennami
  • Publication number: 20040013543
    Abstract: An electric compressor has a compressor housing, a compression mechanism, an electric motor, an accommodating portion and a motor drive circuit. The compressor housing has a circumferential wall and a central axis. The compression mechanism is arranged in the compressor housing for compressing fluid. The electric motor is operatively connected to the compression mechanism for driving the compression mechanism. The accommodating portion is provided on an outer surface of the compressor housing and defines an accommodating space. The inner surface of the accommodating space includes a bottom surface and a side surface. The bottom surface is defined as a radially inward surface of the inner surface relative to the central axis. The side surface surrounds a periphery of the bottom surface. The bottom and side surfaces are defined by the compressor housing. The motor drive circuit is arranged in the accommodating space for driving the electric motor.
    Type: Application
    Filed: July 14, 2003
    Publication date: January 22, 2004
    Inventors: Kazuya Kimura, Ken Suitou, Hiroyuki Gennami, Kazuhiro Kuroki
  • Publication number: 20040013544
    Abstract: An electric compressor has a compressor housing, a compression mechanism, an electric motor, a circuit cover and a motor drive circuit. The compression mechanism is arranged in the compressor housing for compressing fluid. The electric motor is arranged in the compressor housing for driving the compression mechanism. The circuit cover is connected to an outer surface of the compressor housing. The circuit cover and the compressor housing define an accommodating space. The motor drive circuit is arranged in the accommodating space for driving the electric motor and includes a substrate and a switching device that is mounted on the substrate on the far side relative to the circuit cover. The switching device is pressed against the compressor housing as the motor drive circuit is fastened between the compressor housing and the circuit cover in the accommodating space due to connection of the circuit cover to the compressor housing.
    Type: Application
    Filed: July 14, 2003
    Publication date: January 22, 2004
    Inventors: Kazuya Kimura, Masanori Sonobe, Kitaru Iwata, Ken Suitou, Hiroyuki Gennami, Kazuhiro Kuroki
  • Publication number: 20040009078
    Abstract: A motor drive circuit for driving an electric motor in an electric compressor has a substrate and a plurality of electrical components. The compressor includes a compressor housing having a circumferential wall around a central axis of the compressor. The circumferential wall has a substantially cylindrical surface. The substrate is arranged outside the circumferential wall and includes a first portion and a second portion. The first portion is closer to the central axis than the second portion. The electrical components are mounted on the substrate on the near side relative to the central axis and include short electrical components that have relatively short height from the substrate and tall electrical components that have relatively tall height from the substrate. The electrical components line the cylindrical surface of the circumferential wall in such a manner that the short and tall electrical components are respectively arranged at the first and second portions.
    Type: Application
    Filed: July 14, 2003
    Publication date: January 15, 2004
    Inventors: Kazuya Kimura, Ken Suitou, Hiroyuki Gennami, Kazuhiro Kuroki, Kitaru Iwata, Masanori Sonobe
  • Patent number: 6672101
    Abstract: An oil storage area (45a) is defined on the bottom of a motor chamber (45) of a scroll compressor (1). An oil transfer route (4a) is defined in the portion of a center housing (4) that corresponds to the storage area (45a). Lubricating oil L is separated from the discharged, compressed refrigerant by an oil separator (80) and the lubricating oil L is supplied to the backside of a movable scroll (20) due to a pressure differential within the compress (1). After lubricating a bearing (10), the lubricating oil L is temporarily stored in the storage area (45a) and then is transferred due to a pressure differential to the suction-side of a compression mechanism (21) via the oil transfer route (4a). The lubricating oil L is then transferred to the oil separator (80) together with the compressed refrigerant that is discharged from a compression chamber (32) of the compression mechanism (21).
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: January 6, 2004
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Ken Suitou, Naohiro Nakajima, Shinji Tsubai, Kazuya Kimura
  • Publication number: 20030156954
    Abstract: A compressor unit has a compressor main body, an electrical circuit device and a connector. The electrical circuit device is electrically connected to the compressor main body through a cable. The cable has a proximal end and a distal end. One of the compressor main body and the electrical circuit device is integrally connected to the cable at the proximal end of the cable, and the other has a terminal thereon. The connector is provided at the distal end of the cable and is detachably connected to the terminal.
    Type: Application
    Filed: February 11, 2003
    Publication date: August 21, 2003
    Inventors: Kazuya Kimura, Kazuhiro Kuroki, Hiroyuki Gennami, Ken Suitou
  • Patent number: 6599110
    Abstract: A scroll-type compressor having a stationary scroll and a movable scroll is provided. A compression chamber is defined between a stationary scroll and a movable scroll. A refrigerant introducing passage formed in the movable scroll for introducing a refrigerant from the compression chamber to a driving mechanism. The compressed refrigerant including a lubricant introduced through the passage is affective to lubricate the driving mechanism. The compressor may also include a sump to collect the lubricant leaving the driving mechanism. Collected lubricant is reintroduced into the compression region via a suction region of the compressor.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: July 29, 2003
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Satoru Egawa, Yoshikazu Fukutani, Ken Suitou
  • Patent number: 6568928
    Abstract: A scroll-type compressor has a fixed scroll member, a movable scroll member, a front housing, a rear housing and a gasket seal. The fixed scroll member and the movable scroll member cooperate to form a compression region. The movable scroll member orbits relative to the fixed scroll member to compress refrigerant in the compression region. A movable scroll base plate of the movable scroll member forms a rear surface and a discharge hole substantially at the center of the movable scroll base plate. Pressure of the refrigerant discharged from the compression region is applied to the rear surface of the movable scroll base plate. The front housing accommodates the movable scroll member. The rear housing which is adjacent to the front housing, has the fixed scroll member inside. The gasket seal is located between the front housing and the rear housing.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: May 27, 2003
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Kenji Isomura, Shinji Tsubai, Naohiro Nakajima, Yasushi Watanabe
  • Patent number: 6558143
    Abstract: Scroll compressors may include a stationary scroll, a drive shaft, a crank shaft coupled to the drive shaft, a bearing member coupled to the crank shaft and a movable scroll coupled to the crank shaft. The movable scroll is typically disposed adjacent to the stationary scroll. Further, the movable scroll preferably includes a boss that extends in the axial direction of the crank shaft. A spacer may be disposed between the boss and the bearing member and the spacer preferably transmits orbital movement of the crank shaft to the movable scroll. A compression chamber is defined by a space between the stationary scroll and the movable scroll. Fluid (e.g. a refrigerant gas) is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. A discharge port may be defined within the movable scroll and may be adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: May 6, 2003
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Naohiro Nakajima, Hiroyuki Gennami, Kazuhiro Kuroki, Kazuo Kobayashi, Shinji Tsubai, Yasushi Watanabe
  • Publication number: 20030068246
    Abstract: A compressor comprises a housing assembly, a compression mechanism and a sealing member. The housing assembly has a first housing member and a second housing member coupled to each other. The first housing member has an opening end surface. The second housing member has an opening end surface. The compression mechanism is disposed in the first housing member and compresses gas supplied to the compressor. The sealing member includes a first portion and a second portion. The first portion is interposed between the opening end surface of the first housing member and the opening end surface of the second housing member. The second portion of the sealing extends radially inwardly from the first portion to be interposed between the compression mechanism and the second housing member.
    Type: Application
    Filed: August 9, 2002
    Publication date: April 10, 2003
    Inventors: Kazuya Kimura, Ken Suitou, Hiroyuki Gennami, Kazuhiro Kuroki, Satoshi Egashira, Satoru Egawa, Yoshikazu Fukutani
  • Patent number: 6544016
    Abstract: Scroll compressors may preferably include, for example, a stationary scroll, a drive shaft member, a movable scroll, a bearing member, a compression chamber, a discharge port, a discharge valve and a discharge valve clamping device. The drive shaft member may revolve around a revolution axis. The bearing member may be disposed between the movable scroll and the drive shaft member in order to transmit the revolution of the drive shaft member to the movable scroll. The compression chamber may be defined by a space formed between the stationary scroll and the movable scroll. The compression chamber compresses the fluid drawn into the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. The discharge port is disposed within the movable scroll and is adapted to discharge fluid within the compression chamber to the opposite side of the stationary scroll. The discharge valve clamping device is preferably affixed to the movable scroll.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: April 8, 2003
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Kazuo Kobayashi, Shinji Tsubai, Naohiro Nakajima, Masahiro Kawaguchi
  • Publication number: 20030044297
    Abstract: Scroll compressors may preferably include, for example, a stationary scroll, a drive shaft member, a movable scroll, a bearing member, a compression chamber, a discharge port, a discharge valve and a discharge valve clamping device. The drive shaft member may revolve around a revolution axis. The bearing member may be disposed between the movable scroll and the drive shaft member in order to transmit the revolution of the drive shaft member to the movable scroll. The compression chamber may be defined by a space formed between the stationary scroll and the movable scroll. The compression chamber compresses the fluid drawn into the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. The discharge port is disposed within the movable scroll and is adapted to discharge fluid within the compression chamber to the opposite side of the stationary scroll. The discharge valve clamping device is preferably affixed to the movable scroll.
    Type: Application
    Filed: September 13, 2001
    Publication date: March 6, 2003
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Kazuo Kobayashi, Shinji Tsubai, Naohiro Nakajima, Masahiro Kawaguchi
  • Publication number: 20030017058
    Abstract: Scroll compressors (100, 110) may include a movable scroll (20) that is disposed opposite to a fixed scroll (2). At least one compression chamber (32) is defined between the fixed scroll and the movable scroll. A motor (49) drives the movable scroll, so that the movable scroll revolves (orbits) relative to the fixed scroll. The movable scroll includes a front portion (20b) that slidably contacts the fixed scroll. The front portion receives the pressure of the pressurized refrigerant that is disposed within the compression chamber. The movable scroll also includes a rear portion (20a) that slidably contacts a portion (4a) of a compressor housing. The motor is disposed within a motor chamber (45) defined within the compressor housing. A first conduct route (94) communicates discharged refrigerant from a discharge-side region (85) to the motor chamber.
    Type: Application
    Filed: June 25, 2002
    Publication date: January 23, 2003
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Ken Suitou, Kazuya Kimura, Shinji Tsubai
  • Patent number: 6506036
    Abstract: Scroll compressors may preferably include a stationary scroll, a drive shaft, a crank shaft coupled to the drive shaft and a bush coupled to the outer surface of the crank shaft. A seal is preferably disposed between the bush and the crank shaft and the seal is elastically deformable in the radial direction of the crank shaft. A movable scroll may be coupled to the crank shaft and disposed adjacent to the stationary scroll. A compression chamber is defined by a space between the stationary scroll and the movable scroll, such that fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. Further, a discharge port is preferably defined within the movable scroll and adapted to release the compressed fluid to a side that is opposite of the stationary scroll.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: January 14, 2003
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shinji Tsubai, Hiroyuki Gennami, Kazuhiro Kuroki, Kazuo Kobayashi, Naohiro Nakajima
  • Publication number: 20020176785
    Abstract: A compressor includes a housing, a compression mechanism, a rotary unit and a sliding bearing. The compression mechanism compresses refrigerant in the housing. The rotary unit drives the compression mechanism. The sliding bearing is supported in the housing while rotatably supporting the rotary unit. The sliding bearing has a base member, porous metal layer and fluoro resin layer. The surface of the base member is coated with the porous metal layer having solid lubricating performance. The surface is coated with the fluoro resin layer through the porous metal layer.
    Type: Application
    Filed: May 23, 2002
    Publication date: November 28, 2002
    Inventors: Ken Suitou, Shinji Tsubai, Hiroyuki Gennami, Kazuhiro Kuroki, Yoshikazu Fukutani, Satoru Egawa, Toshihiro Kawai, Hirotaka Kurakake, Shigeki Kawachi, Hidenori Iida, Masaki Ota, Tomoji Tarutani
  • Publication number: 20020157408
    Abstract: Air conditioning systems (1) may include an air conditioning circuit (2) and an electrically driven compressor (C). The compressor may have a motor (M) that includes a rotor (12) and a stator (14). The rotor may be rotated by a magnetic force generated when current is supplied to the stator. A temperature sensor (22) may detect the temperature of the rotor or the ambient temperature when the rotor is started to be rotated. A current calculator (26) may calculate a demagnetization limit current of the rotor at the detected temperature. The calculated demagnetization limit current may be used for determining a current that will be supplied to the stator for a predetermined period. In the alternative, the supplied current may increase as the rotor temperature increases during the initial operation. Preferably, the current may be less than the demagnetization limit current and may be greater than a minimum current that is required to rotate the rotor.
    Type: Application
    Filed: March 4, 2002
    Publication date: October 31, 2002
    Inventors: Satoru Egawa, Ken Suitou, Yasuharu Odachi, Shoichi Ieoka, Hiroyuki Gennami, Kazuhiro Kuroki
  • Patent number: 6464481
    Abstract: Scroll compressor may include, for example, a stationary scroll, a drive shaft, a crank shaft coupled to the drive shaft, a bush coupled to the outer surface of the crank shaft and a movable scroll coupled to the crank shaft. The movable scroll is preferably disposed adjacent to the stantionary scroll. A boss may be coupled to the movable scroll and the boss preferably protrudes from the movable scroll at the opposite side of the stationary scroll. A seal is preferably disposed in a clerance defined between the bush and the boss. A compression chamber is defined by a space between the stationary scroll and the movable scroll. Fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. A discharge port is preferably defined within the movable scroll and is adapted to discharge compressed fluid to a side that is opposite of the stationary scroll.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: October 15, 2002
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shinji Tsubai, Hiroyuki Gennami, Masao Iguchi, Naohiro Nakajima, Kazuo Kobayashi, Kazuhiro Kuroki, Masahiro Kawaguchi
  • Publication number: 20020134101
    Abstract: An oil storage area (45a) is defined on the bottom of a motor chamber (45) of a scroll compressor (1). An oil transfer route (4a) is defined in the portion of a center housing (4) that corresponds to the storage area (45a). Lubricating oil L is separated from the discharged, compressed refrigerant by an oil separator (80) and the lubricating oil L is supplied to the backside of a movable scroll (20) due to a pressure differential within the compress (1). After lubricating a bearing (10), the lubricating oil L is temporarily stored in the storage area (45a) and then is transferred due to a pressure differential to the suction-side of a compression mechanism (21) via the oil transfer route (4a). The lubricating oil L is then transferred to the oil separator (80) together with the compressed refrigerant that is discharged from a compression chamber (32) of the compression mechanism (21).
    Type: Application
    Filed: March 25, 2002
    Publication date: September 26, 2002
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroyuki Gennami, Kazuhiro Kuroki, Ken Suitou, Naohiro Nakajima, Shinji Tsubai, Kazuya Kimura