Abstract: An electronic control system for a motor vehicle automatic transmission assembly of the type including an automatic transmission and a transfer case connected to the output of the automatic transmission. The automatic transmission has a mode select shaft to position the transmission in its various shift modes and includes a plurality of serially arranged planetary gear sets which are selectively engagable to provide the various shift modes of the transmission including the various forward speeds of the transmission. Solenoid valves are provided to control each planetary gear set so as to provide a direct drive or a speed reduction through that gear set. The invention control system includes a push-button module positioned in the passenger compartment of the motor vehicle providing input signals to a microprocessor.

Abstract: A reservoir construction for use with a hydraulic clutch actuator for a motor vehicle. The reservoir includes a blow molded bellows portion including a plurality of pleats or convolutions and is arranged to be moved to a stressed expanded condition in response to filling of the system so that the reservoir serves not only as a source of hydraulic fluid for the system but also serves to pressurize the system by virtue of its stressed condition. The reservoir may comprise a two-part assembly including a main body member and a lid closing the upper end of the main body member, in which case the system is filled through the upper end of the main body member, the lid is secured to the upper end of the main body member, and the output member of the associated slave cylinder is retracted to pressurize the system.

Abstract: A hydraulic control apparatus, more particularly for operating a motor vehicle clutch release mechanism, comprising a master cylinder, a slave cylinder and a conduit connecting the master cylinder to the slave cylinder. The apparatus is in the form of separate modular units which are separately filled with hydraulic fluid, and the filled modular units are shipped unconnected to a user. Each modular unit is provided with a leakproof quick-connect connector member, through which filling of the modular unit may be effected, and which mates with a complementary leakproof quick-connect connector member of another modular unit, such that after installation on a utilization device, a motor vehicle for example, complementary connector members are reconnected, thus opening ports in each connector member placing each member in fluid communication with the other. Preferably, the two connector members are provided with a one-way locking arrangement preventing separation of the connector members after coupling.

Abstract: An electronic control system for a motor vehicle of the type including an automatic transmission, a steering system having a steering column, an ignition switch having an on position and a key-in/lock position, means operative in response to movement of the ignition switch to the key-in/lock position to lock the steering column, a starter circuit, a push button shift control assembly in the vehicle passenger compartment, and a closure system requiring one or more operator steps to enter the vehicle passenger compartment.

Abstract: A dual mode clutch control system for a motor vehicle in which the operator has the choice of operating the clutch manually or having the clutch operated in a power mode in response to movement of the gear shift lever. Two embodiments are disclosed. In both embodiments, a mode selector switch is provided which is movable between a manual mode and a power mode. In one embodiment, the power mode is provided by a master cylinder assembly in which the piston of the master cylinder is normally moved by an input rod connected to the clutch pedal but in which an annular pressure chamber is provided in communication with the piston to which pressurized fluid may be delivered from a pressure source when the mode selector switch is positioned in the power mode. The source of pressurized fluid may comprise a motor driving a pump and an accumulator for storing pressurized fluid from the pump.

Abstract: The hydraulic clutch actuator for a motor vehicle of the concentric type in which the actuator is mounted concentrically around the transmission input shaft of the vehicle within the housing of the clutch. The actuator includes a housing structure defining a central quill shaft surrounding the input shaft of the vehicle and slidably supporting the hub portion of the bearing carrier and further defines an annular piston bore spaced radially outwardly from the quill shaft to define an annular bore between the piston bore and the quill shaft into which the rear end of the hub portion of the bearing carrier may move during the operation of the actuator so as to provide overlap as between the annular piston and the bearing carrier and minimize the axial dimension of the actuator. The preload spring is also positioned in the annular bore between the quill shaft and the piston bore so as to further optimize the compact packaging of the actuator.

Abstract: A control system for a motor vehicle of the type including a clutch and an manual gearbox. The control system includes an electric power module for shifting the gearbox, an electric power clutch assembly for engaging and disengaging the clutch, an electric throttle control assembly, and a control module arranged to control the gearbox power module, the clutch power module, the clutch power assembly, and the throttle control assembly in response to receipt of an operator instigated shift command signal. The control module initially operates to disable the throttle control system and disengage the clutch, thereafter operates to energize the gearbox power module in a sense to shift the gearbox to the selected position, and thereafter operates to reengage the clutch and restore operator control of the throttle control assembly.

Abstract: A hydraulic control apparatus, more particularly for operating a motor vehicle clutch release mechanism, comprising a master cylinder, a slave cylinder and a conduit connecting the master cylinder to the slave cylinder. The apparatus is in the form of separate modular units which are separately, but simultaneously, filled with hydraulic fluid after simultaneous evacuation of atmospheric air from the apparatus modular units and test of the integrity of the modular units, and the pre-tested and prefilled modular units are shipped unconnected to a user.

Abstract: A control system for a motor vehicle of the type including an automatic transmission having a plurality of shift positions and an ignition switch. The system includes a push-button module adapted to be positioned in the passenger compartment of the motor vehicle proximate the vehicle operator and including a plurality of push buttons corresponding respectively to the transmission shift position. Electrical logic means are provided to move the transmission to the shift position corresponding to the shift position selected by depression of the specific push button and an enunciator lamp is associated with each push button.

Abstract: A method of forming a hydraulic cylinder assembly utilizing a plastic material for the cylinder body. The method includes forming the cylinder body in a first molding operation and simultaneously molding one or more external walls on the exterior of the cylinder body having an axial thickness less than the axial thickness of the walls of the cylinder body and thereafter increasing the axial thickness of the exterior walls to a value substantially exceeding the thickness of the cylinder walls so as to define an appendage. Where the appendage includes a mounting flange, a small external annular wall is molded on the cylinder body during the initial molding operation having an axial thickness less than the thickness of the walls of the cylinder body and a larger flange is thereafter formed around the small flange.

Abstract: A concentric hydraulic actuator for use with a manual transmission motor vehicle of the type in which the actuator housing moves in response to depression of the clutch pedal and the associated piston remains axially affixed.

Abstract: A control assembly for a motor vehicle including a bracket; a hydraulic cylinder assembly including a cylinder mounted on the bracket and a piston rod projecting out of the cylinder; and a pedal assembly including a pedal arm mounted for pivotal movement on the bracket about a pivot axis and pivotally connected to the free end of the piston rod at a location spaced from the pivot axis. A sleeve is mounted on the bracket and is journaled on a pivot shaft secured to a fixed structure of the vehicle so that the entire assembly, including the bracket, hydraulic cylinder, and pedal assembly, may be pivotally adjusted within the passenger compartment of the motor vehicle. A slot in the bracket spaced from the pivot axis coacts with a fastener carried by the vehicle fixed structure to secure the assembly in any position of pivotal adjustment within the passenger compartment.

Abstract: A hydraulic cylinder having an internal groove in which is disposed a seal member peripherally engaging a seal-less reciprocable piston. In one form, the hydraulic cylinder is a master cylinder having a valved port in fluid communication with a source of fluid, opening and closing of the port being effected by a reciprocable plunger mounted on the end of the piston. An outlet port and a conduit places the chamber of the master cylinder in fluid communication with the chamber of the slave cylinder. In a slave cylinder version, a single port places the pressure chamber of the slave cylinder in communication with the master cylinder for introducing fluid and withdrawing fluid into and from the slave cylinder chamber, and thereby reciprocating the slave cylinder piston.

Abstract: An electric actuator for use in engaging and disengaging the clutch of a manual transmission motor vehicle. The actuator comprises an electric motor which is sized to be positioned within the housing of the clutch. The motor includes an annular armature assembly which is positioned concentrically around the clutch shaft and which drives a nut member which in turn drives a screw member to move the release bearing linearly to engage and disengage the clutch. In one embodiment, the nut and screw comprise an acme thread arrangement and in another embodiment the nut and screw are of the ball type. In one embodiment the screw advances linearly in response to rotation of the armature assembly and in another embodiment the housing and armature assembly advance linearly in response to rotation of the armature assembly while the screw remains fixed.

Abstract: A master cylinder assembly especially adapted for mounting in the passenger compartment of a motor vehicle in association with the clutch pedal assembly of the motor vehicle. The unit is permanently sealed and is non-serviceable so that no fluid leakage occurs in the passenger compartment as a result of attempts to service the unit. The master cylinder assembly includes a cylinder having an open rearward end and a closed forward end, an external mounting flange intermediate the ends, and an elongated reservoir mounted in piggyback fashion on the cylinder between the mounting flange and the forward end of the cylinder with the rear end of the reservoir pivotally secured to the mounting flange and with a discharge fitting on the forward end of the reservoir moving into telescopic sealing relation with a reservoir fitting on the forward end of the cylinder in response to pivotal movement of the rear end of the cylinder about the pivot axis defined between the rear end of the reservoir and the mounting flange.

Abstract: An electrically driven master cylinder assembly and various vehicle control systems utilizing the master cylinder assembly. Several forms of master cylinder assemblies are disclosed. In the preferred form, the assembly includes an electric DC motor directly coupled to a master cylinder unit with the central axis of the motor coaxial with the central axis of the bore of the master cylinder, a ball nut is positioned within the housing of the electric motor for rotation with the armature of the motor, and a ball screw is positioned on the axis of the motor and is driven linearly in response to rotation of the armature.

Abstract: A hydraulic clutch actuator for a motor vehicle of the concentric type in which the actuator is mounted concentrically around the transmission input shaft of the vehicle within the housing of the clutch. The actuator includes a housing structure defining a central quill shaft surrounding the input shaft of the vehicle and slidably supporting the hub portion of the bearing carrier and further defines an annular piston bore spaced radially outwardly from the quill shaft to define an annular bore between the piston bore and the quill shaft into which the rear end of the hub portion of the bearing carrier may move during the operation of the actuator so as to provide overlap as between the annular piston and the bearing carrier and minimize the axial dimension of the actuator. The preload spring is also positioned in the annular bore between the quill shaft and the piston bore so as to further optimize the compact packaging of the actuator.

Abstract: A brake failure warning system for a dual hydraulic master cylinder for use with a motor vehicle. The warning system employs a pair of Hall Effect magnetic sensors which are positioned on the exterior of a plastic cylinder in association with the two pistons mounted within the bore of the cylinder. The pistons have ferrous frustoconical portions which coact with the respective sensors to generate position signals that vary as the pistons move in the bore past the respective sensors. The two position signals are fed to a logic board which compares the signals and generates an error or warning signal in the event that the difference between the two signals exceeds a predetermined amount indicative of failure of one of the two braking systems of the vehicle.

Abstract: A method of assembling a motor vehicle in which a multicontact switch is provided on the input rod of the master cylinder of a prefilled master and slave cylinder hydraulic apparatus; the master cylinder is positioned in the engine compartment of a vehicle and the input rod, with the switch mounted thereon, is passed from the engine compartment through an aperture in the firewall of the vehicle to position the input rod and switch in the passenger compartment of the vehicle and position the master cylinder housing adjacent the fire wall; the master cylinder is secured to the fire wall; and the plug of a wiring harness including several electrical vehicle circuits is plugged into a multiple contact outlet socket on the switch so as to provide a plurality of electrical control systems for the vehicle respectively controlled by the contacts of the switch. For example, the switch contacts may control a cruise control disconnect circuit, an electronic fuel injection circuit, and an ignition interlock circuit.

Abstract: A hydraulic master cylinder assembly of the type including a reservoir in which a diaphragm is disposed to divide the reservoir chamber into a hydraulic fluid chamber outside of the diaphragm and in communication with the pressure chamber of the master cylinder and a gas chamber within the diaphragm. The diaphragm is generally tubular with an open end and a closed end, and in a cross section transverse to the central axis of the diaphragm, includes a plurality of radially extending arms arranged about the central axis of the diaphragm and each including a pair of side walls defining therebetween a portion of the volume of the gas chamber. The diaphragm is movable between an expanded condition in which it assumes a substantially circular configuration in cross section and a collapsed condition in which each of the pairs of side walls of the arms are collapsed with respect to each other to reduce the volume of the chamber.