Abstract: A system for cooling a traction battery includes a battery inlet housing having first and second inlets. A first duct is coupled to the first inlet, and a second duct is coupled to the second inlet. A flow guide vane is disposed within the battery inlet housing adjacent to the first inlet. The flow guide vane is positioned to redirect flow from the first duct to mix with flow from the second duct.

Abstract: A high voltage battery module comprises a plurality of battery cells stacked in an array. The array is covered on its ends by a pair of opposing end plates, and is covered on its sides by a pair of opposing sidewalls. The sidewalls partially cover upper surfaces of the battery cells. Internal channels provide gaps between the sides of the battery cells and the interior surfaces of the sidewalls. An external channel is vertically spaced from the internal channel and is defined by the exterior surfaces of the sidewalls. Brackets secure the end plates to the sidewalls by at least partially extending into the external channels of the sidewalls.

Abstract: An automotive HVAC diffuser connects to a blower and a variable blower control (VBC) module having a plurality of cooling fins. An inlet receives air flow from the blower. An outlet is downstream from the inlet. An enclosed passageway is provided between the inlet and the outlet for forming a diffused air stream at the outlet. The enclosed passageway has a plurality of peripheral walls for guiding the air stream between the inlet and the outlet, including a curved outer peripheral wall corresponding to a region with a tendency for a high flow as a result of centrifugal effects. One of the peripheral walls includes a VBC receptacle formed as a depression into the peripheral wall having a substantially flat mounting surface and a first sloped side at an upstream end of the VBC receptacle to shape a portion of the diffused air stream.

Abstract: An automotive HVAC diffuser connects to a blower and a variable blower control (VBC) module having a plurality of cooling fins. An inlet receives air flow from the blower. An outlet is downstream from the inlet. An enclosed passageway is provided between the inlet and the outlet for forming a diffused air stream at the outlet. The enclosed passageway has a plurality of peripheral walls for guiding the air stream between the inlet and the outlet, including a curved outer peripheral wall corresponding to a region with a tendency for a high flow as a result of centrifugal effects. One of the peripheral walls includes a VBC receptacle formed as a depression into the peripheral wall having a substantially flat mounting surface and a first sloped side at an upstream end of the VBC receptacle to shape a portion of the diffused air stream.