Abstract: According to aspects illustrated herein, there is provided a method, a system, and a printmaking device for calibrating sensors. The method begins by transporting a media sheet along a media path, the sheet having a lead edge, a trail edge and a measurement edge. Next, the method halts the forward motion of the sheet after the lead edge of the sheet passes a fixed reference. After that, the method moves the sheet laterally relative to the media path across the at least one edge sensor using a sheet actuator. Then, the method records an actual position of the sheet actuator and an output of at least one edge sensor. Finally, the method calculates a calibration factor based on the actual position of the sheet actuator and the output of the at least one edge sensor.

Abstract: Accurate sheet leading edge registration system and method including a first and second nip assembly, a first sheet leading edge sensor and a controller. The first and second nip assemblies being spaced apart from one another. The first sheet leading edge sensor capable of detecting an arrival of a leading edge of a sheet at a point in the process direction. The arrival being associated with engagement of the first and second nip assemblies with the sheet. The controller capable of imparting a rotational skew velocity to the sheet using the first and second nip assemblies. A center of rotation of the skew velocity being offset laterally from a center of the sheet leading edge. The method includes providing at least the above-mentioned nip assemblies, first sheet leading edge sensor and controller.

Abstract: A printing system and method using alternating control modes for one or more, but not all, sheet transport devices in order to avoid contention. In a printer having first, second and third sheet transport devices in series (e.g., registration, image transfer and image fixing devices), the second device can always operate in a velocity control mode. However, the first and/or third devices can alternate between velocity and torque control modes. For example, the first device can operate in a torque control mode, when a sheet is concurrently engaged by both the first and second devices, and in a velocity control mode at other times. Additionally or alternatively, the third device can operate in a torque control mode, when a sheet is concurrently engaged by both the second and third devices, and in a velocity control mode at other times. Transition control modes can be implemented to generate smooth transitions between modes.

Abstract: According to aspects illustrated herein, a printmaking device, a method, and a system for reducing process direction errors of a sheet in a registration device is provided herein. The printmaking device includes a feed path, a printing module, and a sheet registration system. The sheet registration system is along the feed path and includes at least one trail edge sensor, a registration controller, and at least one pair of registration nips. The feed path moves a first side of the sheet in a process direction. The registration controller registers the first side of the sheet by: measuring and correcting a first skew error of the sheet; measuring and correcting a first arrival time of the trail edge of the sheet to determine a first process direction position of the sheet; and delivering the first side of the adjusted sheet at a first predefined delivery time.

Abstract: An ink umbilical provides different colors of heated ink to multiple print heads in an integrated structure. The ink umbilical includes a first plurality of ink carrying conduits mounted on one side of a heater and a second plurality of conduits mounted on a second side of the heater opposite the first side of the heater. The heater is operated to keep the ink in the conduits on each of the heater in a predetermined temperature range.

Abstract: Methods and system for reducing sheet skew in a sheet transport system are disclosed. A sheet transport system may include an idler wheel, a drive wheel a drive motor and an actuator. The idler wheel may have a substantially rigid outer layer. The drive wheel may have a compliant outer layer and may correspond to the idler wheel. The drive motor may be operably connected to the drive wheel and may be configured to cause the drive wheel to rotate around a shaft. The actuator may be operably connected to the drive wheel and configured to cause the drive wheel to move between a closed position and an open position. The drive wheel is configured to contact a sheet in the closed position and to not contact a sheet in the open position.

Abstract: An edge sensing apparatus is disclosed including first and second emitters, first and second detectors and a timer. Beams radiated from the first emitter being emitted in an opposite direction from beams radiated from the second emitter. The first and second detectors being aligned to receive beams from the first and second emitters respectively, where the first detector is offset in a cross-process direction from the first emitter and/or the second detector. The timer receiving signals from both the first and second detectors, wherein a change of the signals determines a position of an edge of a substrate media sheet causing the change of signals. Also, an edge sensing method is disclosed including measuring a mean time associated with a change of signals received from the two detectors and determining a location of a sheet edge causing the change of signals based on the mean time.

Abstract: According to aspects illustrated herein, a method, a system, and a printmaking device for performing closed loop lateral and skew control of a sheet is provided. The printmaking device includes a feed path, printing module, and sheet registration system. First, the feed path moves the sheet in a process direction past the lateral sensor. Next, the sheet is registered by measuring a lateral position of one side edge of the sheet at a fixed reference using the lateral sensor and determining a lateral position error of the sheet using the lateral position measurement. After that, a sheet angular velocity is calculated based on the lateral position error using the registration controller. Then, the lateral position error is corrected using the at least one pair of registration nips to adjust the sheet by applying the sheet angular velocity to the sheet.

Abstract: An ink umbilical provides different colors of heated ink to multiple print heads in an integrated structure. The ink umbilical includes a first and a second plurality of conduits, each conduit in the first and the second plurality of conduits having a flat surface between a first end and a second end of the conduit, and a heater having a first side and a second side, the flat surfaces of the conduits in the first plurality of conduits being coupled to the first side of the heater and the flat surfaces of the conduits in the second plurality of conduits being coupled to the second side of the heater to enable the heater to heat ink being carried between the first and the second ends of the conduits in the first and in the second plurality of conduits.

Abstract: Accurate sheet registration is achieved by measuring the arrival of a leading edge and/or a trailing edge of the sheet using a first sensor. Also, measuring a first position of the sheet using a second sensor on a lateral edge of the sheet. Then performing a first adjustment moving the sheet laterally using the first position measurement. The first adjustment actuated prior to the sheet reaching a third sensor for measuring a second position of the sheet. The third sensor disposed downstream in the process direction of the second sensor and a sheet feeding nip. Then measuring a second position of the sheet using the third sensor on the lateral edge and performing a second adjustment of the sheet with regard to at least one of sheet skew, sheet velocity and sheet lateral position using at least one of the arrival, first position and second position measurements.

Abstract: According to aspects illustrated herein, there are provided methods and systems for applying continuous tension on a belt/cable system. The automatic tensioning system includes a pivot mechanism and a locking mechanism. The pivot mechanism includes a pivot arm extending between an idler pulley and a pivot point. The idler pulley is mateable with a belt/cable. The belt/cable is routed about the idler pulley. The idler pulley rotates by the movement of the belt/cable, and the pivot arm pivots in an opposing direction from the belt/cable at the pivot point to apply continuous tension to the belt/cable as the pivot arm pivots. The locking mechanism is in communication with the pivot arm to secure the pivot arm in position, and the locking mechanism is adjustable.

Abstract: Provided are vacuum transport systems, methods of making them and methods of transporting one or more objects. In accordance with various embodiments, there is a vacuum transport system including a vacuum plenum and one or more transport members configured to rotate around the vacuum plenum and wherein at least one of the one or more transport members can include a substrate, the substrate including a plurality of holes extending from a first side proximate to the vacuum plenum to a second side proximate to an object, wherein a surface of the second side comprises a textured surface having an average roughness Ra of about 2 ?m to about 100 ?m.

Abstract: A method and system feeds a sheet through a media path in a process direction. When the sheet is within a sheet registration carriage of the media path, the method and system align the sheet to a predetermined lateral position within the media path. The aligning process comprises unevenly activating nips within the sheet registration carriage and moving the sheet registration carriage in a lateral direction perpendicular to the process direction. If the lateral movement distance exceeds a predetermined distance, the method and system move the sheet registration carriage toward the starting position after the nips have released the sheet, but before the sheet has passed by the nips.

Abstract: According to aspects illustrated herein, there is provided a printmaking device, a method, and a system for calibrating sensors. The printmaking device includes a calibration system with a media path, a registration device, and at least one edge sensor. The registration device having a pair of nips connected by a lateral carriage and a calibration member disposed traversely and affixed to the lateral carriage. The lateral carriage is configured to move laterally relative to the media path. The at least one edge sensor may be configured to determine an extent of movement of a first portion of the calibration member. The registration device calibrates the at least one edge sensor by: moving the lateral carriage a predetermined distance; determining the extent of movement of the first portion of the calibration member; and comparing the predetermined distance and the extent of movement so as to determine the calibration factor.

Abstract: Sheet registration method and system includes transporting a sheet including a leading edge and a trailing edge between a first and second sensor. The first and second sensors each have a linear sensing area with a longitudinal axis aligned at a non-zero angle to each other. The first and second sensors are adapted to identify positions of the leading edge and the trailing edge. An alignment of the sheet is adjusted responsive to a sheet length determined using the output from the first and second sensors.

Abstract: A method and system have a media path having moving devices that move a media sheet in a processing direction. At least two elongated sensors within the media path are positioned diagonally relative to the processing direction. The media sheet has two lateral sides, a leading edge, and a trailing edge. A registration controller is operatively connected to the media path and to the elongated sensors. Each of the elongated sensors simultaneously identifies: a location of one of the lateral sides of the media sheet, such that a combination of the elongated sensors simultaneously outputs at least two lateral measures of locations of the lateral sides of the media sheet; and at least one measure leading edge or at least one measure of the trailing edge of the media sheet.

Abstract: A device is provided for curling side edges of a sheet of media to be held down by a hold down system in an image production system. The device has a first shaped element having an outer section, the outer section of the first shaped element pointing in a first direction; a second shaped element having an outer section, the outer section of the second shaped element pointing in a second direction opposite the first direction; a first pinching element adjacent to the first shaped element, a first pathway being formed between the first pinching element and the first shaped element; and a second pinching element adjacent to the second shaped element, a second pathway being formed between the second pinching element and the second shaped element.

Abstract: An encoder idler roll includes an integral idler roll/encoder structure that forms an enclosed housing with a portion of the surface of the idler roll becoming the inner race for the encoder, as well as, the media encoding surface. Additionally, this integral idler/encoder configuration minimizes run out, improves tolerances between parts and stabilizes clearances between the idler roll and its support shaft.

Abstract: An apparatus and method for transporting substrate media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel, and an idler member disposed adjacent the drive wheel. The idler wheel and drive wheel forming a nip. The drive wheel and idler wheel are displaceable from each other to form a nip gap therebetween. A nip force generator is operably connected to the nip assembly. The nip force generator develops a first nip force upon entry of the substrate media into the nip and formation of the nip gap and develops a second nip force subsequent to the first nip force. The second nip force is greater than the first nip force.

Abstract: An apparatus and method for transporting substrate of media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel and an idler wheel disposed adjacent the drive wheel. The drive wheel and idler wheel forming a nip therebetween. The drive wheel and idler wheel being displaced from each other forming a nip gap, wherein the nip gap is present absent the presence of the substrate media in the nip.