Patents by Inventor Louis J. Serrano

Louis J. Serrano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200232404
    Abstract: In various aspects, internal combustion engines, engine controllers and methods of controlling engines are described. The engine includes a camshaft and a two cylinder sets. Cylinders in the first are deactivatable and cylinders in the second set may be fired at high or low output levels. The air charge for each fired working cycle is set based on whether a high or low torque output is selected. In some implementations, the camshaft is axially shiftable between first and second positions. First cam lobes are configured to cause their associated cylinders to intake a large air charge during intake strokes that occur when the camshaft is in the first position. Second cam lobes for cylinders in the second set cause their associated cylinders to intake a smaller air charge when the camshaft is in the second position. Second cam lobes for cylinders in the first set deactivate their associated cylinders.
    Type: Application
    Filed: February 6, 2020
    Publication date: July 23, 2020
    Inventors: Matthew A. YOUNKINS, Louis J. SERRANO
  • Publication number: 20200218258
    Abstract: The present invention relates generally to techniques for improving fuel efficiency of a vehicle powered by an internal combustion engine capable of operating at various displacement levels. An autonomous driving unit or cruise controller selects when possible an engine torque output that corresponds to a fuel efficient displacement level. The resultant vehicle speed profile and NVH level is acceptable to vehicle occupants.
    Type: Application
    Filed: March 18, 2020
    Publication date: July 9, 2020
    Inventors: Ram SUBRAMANIAN, Louis J. SERRANO, Matthew A. YOUNKINS
  • Publication number: 20200189555
    Abstract: Methods and controllers for coordinating firing fraction transitions that occur in conjunction with transmission shifts are described. In some embodiments, when a transmission shift to a target gear is expected, a target firing fraction is determined that is desired for use after the shift has completed. In selected circumstances, the change to the target firing fraction is initiated prior to the shift to the target gear. The transition to the target firing fraction preferably completes before an inertia/speed phase of the shift. In other embodiments, the engine transitions to all cylinder operation or other suitable transitional firing fraction in response to an expected transmission shift. After the shift completes, a transition is made to a target firing fraction. The described approaches are well suited for use during skip fire or other cylinder output level modulation operation of the engine and are particularly beneficial during up-shifts.
    Type: Application
    Filed: February 25, 2020
    Publication date: June 18, 2020
    Inventors: Xiaoping CAI, Louis J. SERRANO, Andrew W. PHILLIPS
  • Publication number: 20200158044
    Abstract: A variety of methods and arrangements for reducing noise, vibration and harshness (NVH) in a skip fire engine control system are described. In one aspect, a firing sequence is used to operate the engine in a dynamic firing level modulation manner. A smoothing torque is determined by adaptive control that is applied to a powertrain by an energy storage/release device. The smoothing torque is arranged to at least partially cancel out variation in torque generated by the firing sequence. Various methods, powertrain controllers, arrangements and computer software related to the above operations are also described.
    Type: Application
    Filed: January 22, 2020
    Publication date: May 21, 2020
    Inventors: Masaki NAGASHIMA, Mohammad R. PIRJABERI, Louis J. SERRANO, Xin YUAN, John W. PARSELS, Mark A. WILCUTTS
  • Patent number: 10635105
    Abstract: The present invention relates generally to techniques for improving fuel efficiency of a vehicle powered by an internal combustion engine capable of operating at various displacement levels. An autonomous driving unit or cruise controller selects when possible an engine torque output that corresponds to a fuel efficient displacement level. The resultant vehicle speed profile and NVH level is acceptable to vehicle occupants.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: April 28, 2020
    Assignee: Tula Technology, Inc.
    Inventors: Ram Subramanian, Louis J. Serrano, Matthew A. Younkins
  • Patent number: 10634076
    Abstract: Systems and methods for reducing noise or vibration generated by an internal combustion engine are described. An engine controller is arranged to operate the working chambers of the engine in a cylinder output level modulation manner A noise/vibration reduction unit actively control of a device that is not a part of the powertrain. The device is controlled in a feed forward manner to alter an NVH characteristic of the vehicle in a desired manner based at least in part on a characteristic of the cylinder output level modulation operation of the engine.
    Type: Grant
    Filed: October 19, 2018
    Date of Patent: April 28, 2020
    Assignee: Tula Technology, Inc.
    Inventors: Louis J. Serrano, Vijay Srinivasan, Geoffrey Routledge, Mark A. Shost, Biswa R. Ghosh, Mark A. Wilcutts, Matthew A. Younkins, Ying Ren
  • Patent number: 10611359
    Abstract: Methods and controllers for coordinating firing fraction transitions that occur in conjunction with transmission shifts are described. In some embodiments, when a transmission shift to a target gear is expected, a target firing fraction is determined that is desired for use after the shift has completed. In selected circumstances, the change to the target firing fraction is initiated prior to the shift to the target gear. The transition to the target firing fraction preferably completes before an inertia/speed phase of the shift. In other embodiments, the engine transitions to all cylinder operation or other suitable transitional firing fraction in response to an expected transmission shift. After the shift completes, a transition is made to a target firing fraction. The described approaches are well suited for use during skip fire or other cylinder output level modulation operation of the engine and are particularly beneficial during up-shifts.
    Type: Grant
    Filed: December 5, 2018
    Date of Patent: April 7, 2020
    Assignee: Tula Technology, Inc.
    Inventors: Xiaoping Cai, Louis J. Serrano, Andrew W. Phillips
  • Publication number: 20200080500
    Abstract: Skip fire engine control using a first order sigma delta based firing controller is described. An engine controller determines a skip fire firing fraction and (as appropriate) associated engine settings that are suitable for delivering a requested output. The operational firing fraction is selected from a set of available firing fractions. The engine controller uses a first order sigma delta based converter to direct working cycle firings in a skip fire manner that delivers the selected firing fraction. The converter includes or functions substantially equivalent to a first order sigma delta converter and may be implemented any of: algorithmically using a processor; using digital, analog or hybrid components; using a lookup table; or using other appropriate techniques. In some embodiments firing decisions are made on a working cycle by working cycle basis. The described approach may be used in gasoline engines, diesel engines, turbocharged or supercharged engines, or others.
    Type: Application
    Filed: November 11, 2019
    Publication date: March 12, 2020
    Inventors: Mohammad R. PIRJABERI, Adya S. TRIPATHI, Louis J. SERRANO
  • Patent number: 10578037
    Abstract: A variety of methods and arrangements for reducing noise, vibration and harshness (NVH) in a skip fire engine control system are described. In one aspect, a firing sequence is used to operate the engine in a dynamic firing level modulation manner. A smoothing torque is determined by adaptive control that is applied to a powertrain by an energy storage/release device. The smoothing torque is arranged to at least partially cancel out variation in torque generated by the firing sequence. Various methods, powertrain controllers, arrangements and computer software related to the above operations are also described.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: March 3, 2020
    Assignee: Tula Technology, Inc.
    Inventors: Masaki Nagashima, Mohammad R. Pirjaberi, Louis J. Serrano, Xin Yuan, John W. Parsels, Mark A. Wilcutts
  • Patent number: 10557427
    Abstract: In various aspects, internal combustion engines, engine controllers and methods of controlling engines are described. The engine includes a camshaft and a two cylinder sets. Cylinders in the first are deactivatable and cylinders in the second set may be fired at high or low output levels. The air charge for each fired working cycle is set based on whether a high or low torque output is selected. In some implementations, the camshaft is axially shiftable between first and second positions. First cam lobes are configured to cause their associated cylinders to intake a large air charge during intake strokes that occur when the camshaft is in the first position. Second cam lobes for cylinders in the second set cause their associated cylinders to intake a smaller air charge when the camshaft is in the second position. Second cam lobes for cylinders in the first set deactivate their associated cylinders.
    Type: Grant
    Filed: July 14, 2018
    Date of Patent: February 11, 2020
    Assignee: Tula Technology, Inc.
    Inventors: Matthew A. Younkins, Louis J. Serrano
  • Publication number: 20200025050
    Abstract: A skip fire engine controller and method of control is described wherein during transitions from a first firing density to a second firing density, a firing density and a pumping density are separately set so as to balance the conflicting demands of (a) torque control, (b) Noise, Vibration and Harshness (NVH), (c) air flow through the engine and (d) air-fuel ratio.
    Type: Application
    Filed: September 20, 2019
    Publication date: January 23, 2020
    Inventors: Shikui Kevin CHEN, Matthew A. YOUNKINS, Louis J. SERRANO
  • Patent number: 10518764
    Abstract: The present invention relates generally to improving the fuel efficiency of autonomous vehicles by operating either (1) at a first effective engine displacement that takes into account noise, vibration and harshness (NVH) when the vehicle is occupied or (2) at a second effective engine displacement, without concern for occupant NVH, when the vehicle is not occupied. The second effective engine displacement is typically more fuel efficient than the first effective engine displacement, but result in a higher level of NVH compared to the first effective engine displacement.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: December 31, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Yongyan Cao, Ying Ren, Louis J. Serrano, Robert Scott Bailey, Ram Subramanian
  • Patent number: 10519876
    Abstract: Methods and controllers are described that facilitate the determination of an operational skip fire firing fraction for an engine based at least in part noise levels and/or vehicle vibration levels that are not induced by engine operation. In some embodiments, the firing fraction is determined based at least in part of noise or vibrations associated with road roughness and/or cabin noise levels.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: December 31, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Vijay Srinivasan, Louis J. Serrano, Siamak Hashemi, Robert S. Bailey, Geoffrey Routledge
  • Patent number: 10508604
    Abstract: In various described embodiments skip fire control is used to deliver a desired engine output. A controller determines a skip fire firing fraction and (as appropriate) associated engine settings that are suitable for delivering a requested output. In one aspect, the skip fire controller is arranged to select a base firing fraction that has a repeating firing cycle length that will repeat at least a designated number of times per second at the current engine speed. Such an arrangement can be helpful in reducing the occurrence of undesirable vibrations.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: December 17, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Mohammad R. Pirjaberi, Adya S. Tripathi, Louis J. Serrano
  • Patent number: 10493836
    Abstract: Systems and methods are described for mitigating vehicle vibration through the control of a variable spring absorber that is part of a powertrain that includes the engine. In some such embodiments, an absorption frequency of the variable spring absorber is tuned in a feed forward manner based at least in part on the current engine speed and a factor indicative of the minimum repeating firing sequence cycle length associated with the current effective firing fraction (which in many implementations may be the denominator of the firing fraction).
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: December 3, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Louis J. Serrano, Matthew A. Younkins, Vijay Srinivasan
  • Publication number: 20190323441
    Abstract: Methods and arrangements for transitioning an engine between a deceleration cylinder cutoff (DCCO) state and an operational state are described. In one aspect, transitions from DCCO may begin with reactivating cylinders to pump air to reduce the pressure in the intake manifold prior to firing any cylinders. The number of pumping cycles, if any, is based on intake manifold absolute pressure (MAP).
    Type: Application
    Filed: July 2, 2019
    Publication date: October 24, 2019
    Inventors: Xin YUAN, Louis J. SERRANO
  • Patent number: 10436133
    Abstract: Methods, devices, estimators, controllers and algorithms are described for estimating the torque profile of an engine and/or for controlling torque applied to a powertrain by one or more devices other than the engine itself to manage the net torque applied by the engine and other device(s) in manners that reduce undesirable NVH. The described approaches are particularly well suitable for use in hybrid vehicles in which the engine is operated in a skip fire or other dynamic firing level modulation manner—however they may be used in a variety of other circumstances as well. In some embodiments, the hybrid vehicle includes a motor/generator that applies the smoothing torque.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: October 8, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Mohammad R. Pirjaberi, Kian Eisazadeh-Far, Steven E. Carlson, Louis J. Serrano
  • Patent number: 10408140
    Abstract: Methods and arrangements for transitioning an engine between a deceleration cylinder cutoff (DCCO) state and an operational state are described. In one aspect, transitions from DCCO may begin with reactivating cylinders to pump air to reduce the pressure in the intake manifold prior to firing any cylinders. The number of pumping cycles, if any, is based on intake manifold absolute pressure (MAP).
    Type: Grant
    Filed: December 19, 2017
    Date of Patent: September 10, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Xin Yuan, Louis J. Serrano
  • Patent number: 10400691
    Abstract: Systems and methods for reducing noise or vibration generated by an internal combustion engine are described. An engine controller is arranged to operate the working chambers of the engine in a cylinder output level modulation manner. A noise/vibration reduction unit actively control of a device that is not a part of the powertrain. The device is controlled in a feed forward manner to alter an NVH characteristic of the vehicle in a desired manner based at least in part on a characteristic of the cylinder output level modulation operation of the engine.
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: September 3, 2019
    Assignee: Tula Technology, Inc.
    Inventors: Louis J. Serrano, Vijay Srinivasan, Geoffrey Routledge, Mark A. Shost, Biswa R. Ghosh, Mark A. Wilcutts, Matthew A. Younkins, Ying Ren
  • Patent number: 10393085
    Abstract: Methods and controllers for dynamically altering the phase of a firing sequence during operation of an engine are described. The described methods and controllers are particularly useful in conjunction with cylinder output level modulation operation of an engine such as dynamic skip fire operation of the engine and/or multi-charge level operation of the engine.
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: August 27, 2019
    Assignee: Tula Technology, Inc.
    Inventor: Louis J. Serrano