Abstract: The disclosure provides Pd—Cu—P metallic glass-forming alloys and metallic glasses comprising at least one of Ag, Au, and Fe, where the alloys are capable of forming metallic glass rods with diameters in excess of 3 mm, and in some embodiments 26 mm or larger.

Abstract: The disclosure provides Pt—Cu—P glass-forming alloys bearing at least one of B, Ag, and Au, where each of B, Ag, and Au can contribute to improve the glass forming ability of the alloy in relation to the alloy that is free of these elements. The alloys are capable of forming metallic glass rods with diameters in excess of 3 mm, and in some embodiments 50 mm or larger. The alloys and metallic glasses can satisfy platinum jewelry hallmarks PT750, PT800, PT850, and PT900.

Abstract: The present disclosure is directed to a method of physically separating and electrically isolating the chamber where the ohmic heating of the feedstock occurs by delivering current through the electrodes (heating barrel), from the chamber where the feedstock deformation and flow through the runner takes place by the motion of the plungers (forming barrel). The method also includes transferring the feedstock from the heating barrel to the forming barrel between the heating and the forming processes at a high enough rate such that negligible cooling and no substantial crystallization of the feedstock occurs during the transfer.

Abstract: A mechanically tuned rapid capacitive discharge forming apparatus and methods that utilize compliant and shock absorbing components in electrode assemblies in order to accommodate the stresses and strains of the thermally-expanding feedstock and maintain continuous electrical contact between the electrodes and the feedstock throughout the duration of the electrical discharge.

Abstract: A fluxing method is disclosed by which the melt of aluminum-contaminated Ni-based glass-forming alloys is fluxed using a fluxing agent based on boron and oxygen in order to reverse the adverse effects of aluminum impurities on the glass-forming ability and toughness.

Abstract: Ni—Cr—Nb—P—B alloys and metallic glasses are provided, where Nb and B are varied such as to achieve alloys with good glass forming ability that form metallic glasses which may exhibit unexpectedly high strength and/or high thermal stability of the supercooled liquid. Specifically, the alloys of the current disclosure are capable of forming metallic glasses and have critical rod diameters of at least 3 mm, while the metallic glasses exhibit yield strength greater than 2550 MPa and stability of the supercooled liquid of at least 45° C.

Abstract: Methods and apparatus for forming high aspect ratio metallic glass, including metallic glass sheet and tube, by a melt deposition process are provided. In some methods and apparatus a molten alloy is deposited inside a tubular channel formed by two concentrically arranged substrates, and shaped and quenched by conduction to the substrates in a manner that enables the molten alloy to vitrify prior to undergoing substantial shear flow. The deposition method allows the molten alloy to be deposited and formed while being quenched, without undergoing substantial shear flow.

Abstract: Ni—Fe, Ni—Co, and Ni—Cu-based bulk metallic glass forming alloys are provided. The alloys have critical rod diameters of at least 1 mm and in some instances at least 11 mm. The alloys have composition according to Ni(100-a-b-c-d-e)XaCrbNbcPdBe, wherein X is at least one of Fe, Co, and Cu, the atomic percent X (Fe and/or Co and/or Cu) ranges from 0.5 to 30, the atomic percent of Cr ranges from 2 to 15, the atomic percent of Nb ranges from 1 to 5, the atomic percent of P ranges from 14 to 19, the atomic percent of B ranges from 1 to 5, and the balance is Ni.

Abstract: Ni-based Cr- and P-bearing alloys that can from centimeter-thick amorphous articles are provided. Within the family of alloys, millimeter-thick bulk-glassy articles can undergo macroscopic plastic bending under load without fracturing catastrophically.

Abstract: The disclosure is directed to Ni—Cr—P eutectic alloys bearing Nb as substitution for Cr that are capable of forming metallic glasses with critical rod diameter of at least 1 mm or more. With further minority addition of Si as replacement for P, such alloys are capable of forming metallic glasses with critical rod diameters as high as 10 mm or more. Specifically, Ni-based compositions with a Cr content of between 5 and 14 atomic percent, Nb content of between 3 and 4 atomic percent, P content of between 17.5 and 19 atomic percent, and Si content of between 1 and 2 atomic percent, were capable of forming bulk metallic glass rods with diameters as large as 6 mm or larger.

Abstract: A rapid discharge heating and forming apparatus is provided. The apparatus includes a source of electrical energy and at least two electrodes configured to interconnect the source of electrical energy to a metallic glass sample. The apparatus also includes a shaping tool disposed in forming relation to the metallic glass sample. The source of electrical energy and the at least two electrodes are configured to deliver a quantum of electrical energy to the metallic glass sample to heat the metallic glass sample. The shaping tool is configured to apply a deformational force to shape the heated sample to an article. The at least two electrodes have a yield strength of at least 200 MPa, a Young's modulus that is at least 25% higher than the metallic glass sample, and an electrical resistivity that is lower than the metallic glass sample by a factor of at least 3.

Abstract: A Ni-based bulk metallic glass forming alloy is provided. The alloy includes Ni(100-a-b-c-d)CraNbbPcBd, where an atomic percent of chromium (Cr) a ranges from 3 to 13, an atomic percent of niobium (Nb) b is determined by x?y*a, where x ranges from 3.8 to 4.2 and y ranges from 0.11 to 0.14, an atomic percent of phosphorus (P) c ranges from 16.25 to 17, an atomic percent of boron (B) d ranges from 2.75 to 3.5, and the balance is nickel (Ni), and where the alloy is capable of forming a metallic glass object having a lateral dimension of at least 6 mm, where the metallic glass has a stress intensity factor at crack initiation when measured on a 3 mm diameter rod containing a notch with length between 1 and 2 mm and root radius between 0.1 and 0.15 mm, the stress intensity factor being at least 70 MPa m1/2.

Abstract: The present disclosure is directed to Ni—P—B alloys and glasses containing small fractions of Nb and Ta and optionally Mn. Over a specific range, the alloys are capable of forming bulk metallic glasses having critical casting thickness in excess of 1 mm. In one embodiment, compositions with a Mn content of between 3 and 4 atomic percent, Nb content of about 3 atomic percent, B content of about 3 atomic percent, and P content of about 16.5 atomic percent, where the balance in Ni, were capable of forming bulk metallic glass rods with diameters as large as 5 mm or larger. In another embodiment, Ni-based compositions with a Mn content of between 5 and 7 atomic percent, Ta content of between 1 and 2 atomic percent, B content of about 3 atomic percent, and P content of about 16.5 atomic percent, where the balance in Ni, were capable of forming bulk metallic glass rods with diameters as large as 5 mm or larger.

Abstract: The disclosure is directed to a method of forming high-aspect-ratio metallic glass articles that are substantially free of defects and cosmetic flaws by means of rapid capacitive discharge forming. Metallic glass alloys that are stable against crystallization for at least 100 ms at temperatures where the viscosity is in the range of 100 to 104 Pa-s are considered as suitable for forming such high-aspect-ratio articles.

Abstract: The disclosure is directed to Ni-based glass-forming alloys bearing Cr and P, wherein the Cr atomic concentration is greater than 7 percent and the P atomic concentration is greater than 12 percent, and methods of fluxing such alloys such that their glass-forming ability is enhanced with respect to the glass-forming ability associated with their unfluxed state.

Abstract: The disclosure is directed to Ni—P—B alloys bearing Mn and optionally Cr and Mo that are capable of forming a metallic glass, and more particularly metallic glass rods with diameters at least 1 mm and as large as 5 mm or larger. The disclosure is further directed to Ni—Mn—Cr—Mo—P—B alloys capable of demonstrating a good combination of glass forming ability, strength, toughness, bending ductility, and corrosion resistance.

Abstract: Ferrous metal alloys including Fe, Co and optionally Ni with metalloids Si, B and P are provided that are substantially close to the peak in glass forming ability and have a combination of both good glass formability and good ferromagnetic properties. In particular, Fe/Co-based compositions wherein the Co content is between 15 and 30 atomic percent and the metalloid content is between 22 and 24 atomic percent at a well-defined metalloid moiety, have been shown to be capable of forming bulk glassy rods with diameters as large as 4 mm or larger. In addition, incorporating a small content of Ni under 10 atomic percent and additions of Mo, Cr, Nb, Ge, or C at an incidental impurity level of up to 2 atomic percent are not expected to impair the bulk-glass-forming ability of the present alloys.

Abstract: An apparatus and method of uniformly heating, rheologically softening, and thermoplastically forming metallic glasses rapidly into a net shape using a rapid capacitor discharge forming (RCDF) tool are provided. The RCDF method utilizes the discharge of electrical energy stored in a capacitor to uniformly and rapidly heat a sample or charge of metallic glass alloy to a predetermined “process temperature” between the glass transition temperature of the amorphous material and the equilibrium melting point of the alloy in a time scale of several milliseconds or less. Once the sample is uniformly heated such that the entire sample block has a sufficiently low process viscosity it may be shaped into high quality amorphous bulk articles via any number of techniques including, for example, injection molding, dynamic forging, stamp forging, and blow molding in a time frame of Less than 1 second.

Abstract: The present disclosure provides Au-based alloys comprising Si capable of forming metallic glass matrix composites, and metallic glass matrix composites formed thereof. The Au-based metallic glass matrix composites according to the present disclosure comprise a primary-Au crystalline phase and a metallic glass phase and are free of any other phase. In certain embodiments, the metallic glass matrix composites according to the present disclosure satisfy the 18-Karat Gold Alloy Hallmark.

Abstract: The disclosure provides Zr—Ti—Cu—Ni—Al metallic glass-forming alloys and metallic glasses that have a high glass forming ability along with a high thermal stability of the supercooled liquid against crystallization.