Abstract: Nickel powder batches including coated nickel-containing particles and methods for producing the same. The coated nickel-containing particles having have a small particle size, narrow size distribution and a spherical morphology. The present invention is also directed to devices incorporating the coated nickel-containing particles.

Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.

Abstract: A precursor composition for the deposition and formation of an electrical feature such as a conductive feature. The precursor composition advantageously has a low viscosity enabling deposition using direct-write tools. The precursor composition also has a low conversion temperature, enabling the deposition and conversion to an electrical feature on low temperature substrates. A particularly preferred precursor composition includes silver metal for the formation of highly conductive silver features.

Abstract: Provided are silver-containing powders and a method and apparatus for manufacturing the silver-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications.

Abstract: Copper metal powders, methods for producing copper metal powders and products incorporating the powders. The copper metal powders have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the metal particles in a continuous manner.

Abstract: Sulfur-containing phosphor powders, methods for making phosphor powders and devices incorporating same. The powders have a small particle size, narrow particle size distribution and are substantially spherical. The method of the invention permits the continuous production of such powders. The invention also relates to products such as display devices incorporating such phosphor powders.

Abstract: In a method of producing an electrode comprising a layer of an electrocatalytic material on a substrate, at least one liquid medium containing a precursor to the electrocatalytic material is atomized to produce droplets containing the precursor and the droplets are entrained in a stream of carrier gas moving in a first direction. The droplets entrained in the carrier gas stream are then heated to remove the liquid medium and convert the precursor to particles of the electrocatalytic material. The electrocatalytic material particles entrained in said carrier gas stream are then brought into contact with the substrate, whereby the electrocatalytic particles are separated from the carrier gas and collected on the substrate. By imparting relative movement between the substrate and the carrier gas stream in a second direction substantially perpendicular to the first direction a continuous layer of the electrocatalytic material can be progressively deposited on the substrate.

Abstract: The invention relates to a reflective feature, e.g., reflective security feature or reflective decorative feature, comprising a first element at least partially coplanar with a second element. The first element causes incident light to be reflected with a first intensity that varies as the angle of incidence changes relative to a surface of the reflective feature. The invention also relates to a direct write printing process for forming such a reflective feature from an ink comprising metallic nanoparticles.

Abstract: The present invention relates to colored reflective features, e.g., reflective security features or reflective decorative features, that optionally exhibit color shifting and to inks and processes for making such features. The features, as well as the inks optionally used to form the features, comprise nanoparticles and a colorant that preferably modifies a spectrum of light that is reflected by a reflective layer formed from the nanoparticles. The processes involve forming the features from one or more inks using a direct write printing process.

Abstract: The present invention relates to colored reflective features, e.g., reflective security features or reflective decorative features, that optionally exhibit color shifting and to inks and processes for making such features. The features, as well as the inks optionally used to form the features, comprise nanoparticles and a colorant that preferably modifies a spectrum of light that is reflected by a reflective layer formed from the nanoparticles. The processes involve forming the features from one or more inks using a direct write printing process.

Abstract: The invention relates to reflective features formed from multiple inks. In one embodiment, the reflective feature comprises a substrate having a first region and a second region, the first and second regions having different surface characteristics; a first reflective element disposed on the first region; and a second reflective element disposed on the second region, wherein the first reflective element is more adherent than the second reflective element to the first region. In another embodiment, the reflective feature comprises multiple layers formed from different inks exhibiting enhanced reflectivity and/or durability. The invention is also to processes for forming these features, preferably through a direct write printing process.

Abstract: This invention is directed to direct write printed reflective features comprising metallic particles and/or metallic nanoparticles. Preferably, the reflective feature are formed by a direct-writing printing process, e.g., a piezo-electric, thermal, drop-on-demand or continuous ink jet printing process, using an ink comprising metallic particles, e.g., metallic nanoparticles. The invention is also directed to inks suitable for printing such reflective features using a direct write printing process and to processes for making such reflective features.

Abstract: Materials that are useful for absorption enhanced reforming (AER) of a fuel, including absorbent materials and catalyst materials, and methods for using such materials for the conversion of carbon-based fuels to a H2-rich product gas. The materials can be fabricated by spray processing. The use of the materials in AER can produce a H2 product gas having a high H2 content and a low level of carbon oxides. The method for converting carbon-based fuels to a H2-rich product gas includes forming an intermediate gas product from the carbon-based fuel using a catalyst and contacting the intermediate gas product with an absorbent to absorb CO2. The absorbent can be regenerated while retaining a high absorption capacity.

Abstract: Materials that are useful for absorption enhanced reforming (AER) of a fuel, including absorbent materials and catalyst materials and methods for using the materials. The materials can be fabricated by spray processing. The use of the materials in AER can produce a H2 product gas having a high H2 content and a low level of carbon oxides.

Abstract: Electrocatalyst powders and energy devices fabricated using electrocatalyst powders and methods for making energy devices. The energy devices, such as fuel cells, have improved performance over a range of operating conditions.

Abstract: Photoluminescent phosphor powders and a method for making phosphor powders. The phosphor powders have a small particle size, narrow particle size distribution and are substantially spherical. The method of the invention advantageously permits the economic production of such powders. The invention also relates to improved devices, such as display devices and lighting elements, incorporating the phosphor powders.

Abstract: Electroluminescent phosphor powders and a method for making phosphor powders. The phosphor powders have a small particle size, narrow particle size distribution and are substantially spherical. The method of the invention advantageously permits the economic production of such powders. The invention also relates to improved devices, such as electroluminescent display devices, incorporating the phosphor powders.

Abstract: Provided is an aerosol manufacture facility including an aerosol generator (600), an aerosol heater (604), an aerosol cooler (604), a particle collector (606), a precursor liquid supply system (608), a carrier gas supply system (610), and a cooling gas supply system (612), and optionally other components. Also provided is an aerosol method for manufacturing particles in the aerosol manufacture facility, which, in one embodiment, involves automated process control.

Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.

Abstract: Provided are palladium-containing powders and a method and apparatus for manufacturing the palladium-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications. Powders may have high resistance to oxidation of palladium. Multi-phase particles are provided including a palladium-containing metallic phase and a second phase that is dielectric. Electronic components are provided manufacturable using the powders.