Abstract: This invention relates to a process for the selective conversion of vacuum gas oil. The vacuum gas oil is treated in a two step process. The first is thermal conversion and the second is catalytic cracking of the products of thermal conversion. The product slate can be varied by changing the conditions in the thermal and catalytic cracking steps as well as by changing the catalyst in the cracking step. The combined products from thermal and catalytic cracking are separated in a divided wall fractionator.

Abstract: The present invention relates to a process for the selective conversion of hydrocarbon feed having a Conradson Carbon Residue content of 0 to 6 wt %, based on the hydrocarbon feed. The hydrocarbon feed is treated in a two-step process. The first is thermal conversion and the second is catalytic cracking of the products of the thermal conversion. The present invention results in a process for increasing the distillate production from a hydrocarbon feedstream for a fluid catalytic cracking unit. The resulting product slate from the present invention can be further varied by changing the conditions in the thermal and catalytic cracking steps as well as by changing the catalyst in the cracking step.

Abstract: The present invention relates to an improved delayed coking process. A coker feed, such as a vacuum resid, is treated with (i) a metal-containing agent and (ii) an oxidizing agent. The feed is treated with the oxidizing agent at an oxidizing temperature. The oxidized feed is then pre-heated to coking temperatures and conducted to a coking vessel for a coking time to allow volatiles to evolve and to produce a substantially free-flowing coke. A metals-containing composition is added to the feed at at least one of the following points in the process: prior to the heating of the feed to coking temperatures, during such heating, and/or after such heating.

Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to membrane separation to produce a produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals, the retentate is then subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to give naphtha, distillate and gas oil fractions. The permeate from the membrane separation may be used as FCC feed either as such or with moderate hydrotreatment to remove residual heteroatoms. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.

Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not normally higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to form a low boiling fraction and a relatively higher boiling fraction which is subjected to membrane separation to produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.

Abstract: This invention relates to a process for the selective conversion of vacuum gas oil. The vacuum gas oil is treated in a two step process. The first is thermal conversion and the second is catalytic cracking of the products of thermal conversion. The product slate can be varied by changing the conditions in the thermal and catalytic cracking steps as well as by changing the catalyst in the cracking step. The combined products from thermal and catalytic cracking are separated in a divided wall fractionator.

Abstract: The present invention relates to a process for the selective conversion of hydrocarbon feed having a Conradson Carbon Residue content of 0 to 6 wt %, based on the hydrocarbon feed. The hydrocarbon feed is treated in a two-step process. The first is thermal conversion and the second is catalytic cracking of the products of the thermal conversion. The present invention results in a process for increasing the distillate production from a hydrocarbon feedstream for a fluid catalytic cracking unit. The resulting product slate from the present invention can be further varied by changing the conditions in the thermal and catalytic cracking steps as well as by changing the catalyst in the cracking step.

Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to membrane separation to produce a produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals, the retentate is then subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to give naphtha, distillate and gas oil fractions. The permeate from the membrane separation may be used as FCC feed either as such or with moderate hydrotreatment to remove residual heteroatoms. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.

Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not normally higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to form a low boiling fraction and a relatively higher boiling fraction which is subjected to membrane separation to produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.

Abstract: A method of predicting the composition of hydrocarbon products of a complex carbonaceous material when exposed to specific time and temperature conditions is disclosed. In one embodiment, the material is characterized to obtain elemental, chemical and structural parameters. A representative chemical structure of the material is constructed based on the characterization information. The representative chemical structure is then stochastically expanded to a molecular ensemble chemical structural model that includes heteroatoms. The chemical structural model is coupled to a compositional yield model and the composition of the material products is determined using kinetic modeling.

Abstract: A delayed coking process for making substantially free-flowing shot coke. A coker feedstock, such as a vacuum residuum, is treated with an additive, such as a elemental sulfur, high surface area substantially metals-free solids, process fines, a mineral acid anhydride and the like. The treated feedstock is then heated to coking temperatures and passed to a coker drum for a time sufficient to allow volatiles to evolve and to produce a substantially free-flowing shot coke.

Abstract: A delayed coking process for making substantially free-flowing coke, preferably shot coke. A coker feedstock, such as a vacuum residuum, is heated in a heating zone to coking temperatures then conducted to a coking zone wherein volatiles are collected overhead and coke is formed. A metals-containing additive is added to the feedstock prior to it being heated in the heating zone, prior to its being conducted to the coking zone, or both.

Abstract: The present invention relates to a process for increasing the capacity for processing residua and obtaining higher yields of liquids having an average boiling point equal to or less than about 510° C. A residual feedstock is introduced with recycled product asphaltenes into a short vapor contact time thermal process unit wherein the vaporized product is sent to a fractionator zone to produce a 510° C.? fraction and a 510° C.+ fraction. The 510° C.+ fraction is sent to a solvent extraction zone to produce an asphaltene-rich fraction that is recycled to the short vapor contact time thermal process unit.

Abstract: A delayed coking process for making substantially free-flowing coke, preferably to coking temperatures then conducted to a coking zone wherein volatiles are collected overhead and coke is formed. A metals-containing additive is added to the feedstock prior to it being heated in the heating zone, prior to its being conducted to the coking zone, or both.

Abstract: A delayed coking process for making substantially free-flowing shot coke. A coker feedstock, such as a vacuum residuum, is treated with an additive, such as a elemental sulfur, high surface area substantially metals-free solids, process fines, a mineral acid anhydride and the like. The treated feedstock is then heated to coking temperatures and passed to a coker drum for a time sufficient to allow volatiles to evolve and to produce a substantially free-flowing shot coke.

Abstract: A method of predicting the composition of hydrocarbon products of a complex carbonaceous material when exposed to specific time and temperature conditions is disclosed. In one embodiment, the material is characterized to obtain elemental, chemical and structural parameters. A representative chemical structure of the material is constructed based on the characterization information. The representative chemical structure is then stochastically expanded to a molecular ensemble chemical structural model that includes heteroatoms. The chemical structural model is coupled to a compositional yield model and the composition of the material products is determined using kinetic modeling.

Abstract: A method for recovering oil in a reservoir by generating chemical microexplosions in the reservoir. The invention treats the hydrocarbon-bearing reservoir by decomposing in situ at least one PEH-3CO, thereby generating heat, shock, and CO2. A preferred method comprises the steps of depositing PEH-3CO into the formation and depositing an acid into the formation to cause the PEH-3CO to decompose and generate heat and gas.

Abstract: The present invention relates to a process for increasing the capacity for processing residua and obtaining higher yields of liquids having an average boiling point equal to or less than about 510° C. A residual feedstock is introduced with recycled product asphaltenes into a short vapor contact time thermal process unit wherein the vaporized product is sent to a fractionator zone to produce a 510° C.− fraction and a 510° C.+ fraction. The 510° C.+ fraction is sent to a solvent extraction zone to produce an asphaltene-rich fraction that is recycled to the short vapor contact time thermal process unit.

Abstract: A delayed coking process wherein substantially all of the coke produced is free-flowing anisotropic shot coke. A coker feedstock, such as a vacuum residuum, is treated with an oxidizing agent, such as air, to increase the level of one or more of asphaltenes, polars, and organically bound oxygen groups. The oxidized feedstock is then heated to coking temperatures and passed to a coker drum for an effective amount of time to allow volatiles to evolve and to produce a substantially free-flowing anisotropic shot coke.

Abstract: A method for recovering oil in a reservoir by generating chemical microexplosions in the reservoir. The invention treats the hydrocarbon-bearing reservoir by decomposing in situ at least one PEH-3CO, thereby generating heat, shock, and CO2. A preferred method comprises the steps of depositing PEH-3CO into the formation and depositing an acid into the formation to cause the PEH-3CO to decompose and generate heat and gas.