Patents by Inventor Mathew Walker

Mathew Walker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11668536
    Abstract: The following provides a system and method to predict an indicator of tube fouling in a fired apparatus such as a boiler. Historical data can be collected when the tubing is still considered to be clean, and used to build a first model between an indicator of fouling, such as tube skin temperature, and boiler load. The actual measurement of that indicator of fouling can then be compared against the model output, such that the error between the model and measurement is considered an indication of the tube fouling. Moreover, the rate of change of the model error can be used to measure the fouling rate. Next, historical data on the fluid feed quality can be collected and together with the historical error rate change data can be combined to develop a second model. This second model reflects how fluid feed quality variables may affect the fouling rate over time.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: June 6, 2023
    Assignee: Suncor Energy Inc.
    Inventors: Fei Qi, Mathew Walker
  • Patent number: 11185872
    Abstract: The disclosure relates to an adapter (200) for converting a naturally-aspirated flotation cell (10) to a forced-gas flotation cell without replacing the naturally-aspirated flotation cell reducer (21) with a specialized conversion reducer (103). The adapter (200) is designed to be located below the naturally-aspirated flotation cell reducer (21) and at a location along the drive shaft. The adapter (200) comprises an outer static casing (201) having a forced gas inlet (210); an inner rotating spanner (204) having at least one port (205) therein; sealing means (203, 224, 225, 226) provided between the static casing (201) and the spanner (204); and, a chamber (213) formed between the outer static casing (201) and the spanner (204). Related methods and apparatus incorporating the adapter (200) are further disclosed.
    Type: Grant
    Filed: November 7, 2018
    Date of Patent: November 30, 2021
    Inventor: Mathew Walker
  • Publication number: 20210187517
    Abstract: The disclosure relates to an adapter (200) for converting a naturally-aspirated flotation cell (10) to a forced-gas flotation cell without replacing the naturally-aspirated flotation cell reducer (21) with a specialized conversion reducer (103). The adapter (200) is designed to be located below the naturally-aspirated flotation cell reducer (21) and at a location along the drive shaft. The adapter (200) comprises an outer static casing (201) having a forced gas inlet (210); an inner rotating spanner (204) having at least one port (205) therein; sealing means (203, 224, 225, 226) provided between the static casing (201) and the spanner (204); and, a chamber (213) formed between the outer static casing (201) and the spanner (204). Related methods and apparatus incorporating the adapter (200) are further disclosed.
    Type: Application
    Filed: November 7, 2018
    Publication date: June 24, 2021
    Inventor: Mathew Walker
  • Publication number: 20210016294
    Abstract: A flotation machine includes a wash water system that is connectable adjacent a tank to direct sprays of water into froth within a froth zone. Wash water panel assemblies of the system can be positioned adjacent the tank so that each of the wash water panel assemblies are moveable between an open position and a closed position. Each wash water panel assembly can include an outer panel body that at least partially defines a reservoir in which wash water is passable and a spray membrane positionable adjacent the outer panel body. The spray membrane can have a plurality of spray holes in fluid communication with the reservoir such that water is passable from the reservoir and through the spray membrane via the spray holes for spraying water into the froth in the froth zone.
    Type: Application
    Filed: March 22, 2019
    Publication date: January 21, 2021
    Inventor: Mathew Walker
  • Patent number: 10513782
    Abstract: A blade for a rotor of a gas turbine has a cast substrate including: a root for connecting the blade to a rotor of a gas turbine, a platform having a lower surface from which the root extends and an upper surface opposite to the lower surface, an aerofoil extending from the upper surface of the platform, the lower surface and the root having an anti-corrosion layer of an high Cr blade alloy over the substrate. A method for manufacturing a blade where the lower surface and the root have the anti-corrosion layer.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 24, 2019
    Assignee: Siemens Aktiengesellschaft
    Inventor: Paul Mathew Walker
  • Publication number: 20190331336
    Abstract: The following provides a system and method to predict an indicator of tube fouling in a fired apparatus such as a boiler. Historical data can be collected when the tubing is still considered to be clean, and used to build a first model between an indicator of fouling, such as tube skin temperature, and boiler load. The actual measurement of that indicator of fouling can then be compared against the model output, such that the error between the model and measurement is considered an indication of the tube fouling. Moreover, the rate of change of the model error can be used to measure the fouling rate. Next, historical data on the fluid feed quality can be collected and together with the historical error rate change data can be combined to develop a second model. This second model reflects how fluid feed quality variables may affect the fouling rate over time.
    Type: Application
    Filed: March 19, 2019
    Publication date: October 31, 2019
    Inventors: Fei QI, Mathew WALKER
  • Patent number: 10400626
    Abstract: A vane device for a gas turbine having an inner shroud and an outer shroud, an aerofoil arranged between the inner shroud and the outer shroud, the aerofoil and/or inner shroud and/or an outer shroud having a first layer of MCrAlY coating over a substrate, a coated surface section which is coated with a thermal barrier coating over the first layer of MCrAlY coating, a second layer of MCrAlY coating provided between the first layer of MCrAlY and the thermal barrier coating of the coated surface section.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: September 3, 2019
    Assignee: Siemens Aktiengesellschaft
    Inventors: Steve Hannam, Paul Padley, Paul Mathew Walker, Jonathan Wells
  • Patent number: 10300498
    Abstract: A seal for a centrifuge for preventing material from leaking out of an effluent portion into a drive portion where the seal is disposed between a basket carrier and a drive portion, and the basket carrier is disposed between the effluent portion and the drive portion. The seal can also be disposed on a stiffener, the stiffener disposed between the basket carrier and the drive portion. A sealing arrangement for a centrifuge including a contact seal and a labyrinth disc, for preventing liquid from leaking out of an effluent portion into a product discharge outlet and for preventing material from entering into the effluent portion through the product discharge outlet. Also provided is a centrifuge incorporating the seal and/or the sealing arrangement.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: May 28, 2019
    Assignee: FLSmidth A/S
    Inventors: Mathew Walker, Michael J. Gardiner, Tony Elliott
  • Publication number: 20180283193
    Abstract: A sealing part for a turbine section of a gas turbine to seal a gap between two circumferentially adjacent rotor blades includes a body, and a coating applied on a surface of the body. The coating includes a soft heat resisting material that deforms under centrifugal force of the rotating rotor blades.
    Type: Application
    Filed: September 20, 2016
    Publication date: October 4, 2018
    Applicant: Siemens Aktiengesellschaft
    Inventor: Paul Mathew Walker
  • Publication number: 20180202317
    Abstract: A method of coating a superalloy substrate, includes (a) aluminising the surface of the substrate to form an inner coating layer; (b) applying a slurry with a solid content including Cr, Al, Ni and Co onto the inner coating layer, where the Cr-content of the solid content is between 15% and 30% by weight thereof, and diffusion heat treating the slurry applied to the inner coating layer at a temperature above 800° C. for 1 to 8 hours to form an intermediate coating layer; and (c) applying a Cr-free slurry with a solid content including Al and Ni onto the intermediate coating layer, where the Al-content of the solid content is between 15% and 30% by weight of the solid content, and diffusion heat treating the slurry applied onto the intermediate surface layer at a temperature above 800° C. for 1 to 8 hours to form an outer coating layer.
    Type: Application
    Filed: March 13, 2018
    Publication date: July 19, 2018
    Applicant: Siemens Aktiengesellschaft
    Inventor: Paul Mathew Walker
  • Publication number: 20180045072
    Abstract: A vane device for a gas turbine having an inner shroud and an outer shroud, an aerofoil arranged between the inner shroud and the outer shroud, the aerofoil and/or inner shroud and/or an outer shroud having a first layer of MCrAlY coating over a substrate, a coated surface section which is coated with a thermal barrier coating over the first layer of MCrAlY coating, a second layer of MCrAlY coating provided between the first layer of MCrAlY and the thermal barrier coating of the coated surface section.
    Type: Application
    Filed: March 24, 2016
    Publication date: February 15, 2018
    Applicant: Siemens Aktiengesellschaft
    Inventors: Steve Hannam, Paul Padley, Paul Mathew Walker, Jonathan Wells
  • Publication number: 20180044798
    Abstract: A blade for a rotor of a gas turbine has a cast substrate including: a root for connecting the blade to a rotor of a gas turbine, a platform having a lower surface from which the root extends and an upper surface opposite to the lower surface, an aerofoil extending from the upper surface of the platform, the lower surface and the root having an anti-corrosion layer of an high Cr blade alloy over the substrate. A method for manufacturing a blade where the lower surface and the root have the anti-corrosion layer.
    Type: Application
    Filed: March 24, 2016
    Publication date: February 15, 2018
    Applicant: Siemens Aktiengesellschaft
    Inventor: Paul Mathew Walker
  • Patent number: 9873936
    Abstract: A slurry composition for aluminizing a superalloy component is provided, wherein the slurry includes an organic binder and a solid content including at least aluminum, silicon, and at least one of hafnium or yttrium.
    Type: Grant
    Filed: June 12, 2015
    Date of Patent: January 23, 2018
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventor: Paul Mathew Walker
  • Patent number: 9856747
    Abstract: A platform for supporting a nozzle guide vane for a gas turbine is provided. The platform has a gas passage surface arranged to be in contact with a streaming operation gas, and a cooling channel for guiding a cooling fluid within the cooling channel formed in an inside of the platform. A cooling portion of an inner surface of the cooling channel is in thermal contact with the gas passage surface. The platform is an integrally formed part representing a segment in a circumferential direction of the gas turbine. The cooling channel has a first cooling channel portion and a second cooling channel portion arranged downstream of the first cooling channel portion with respect to a streaming direction of the operation gas. The first cooling channel portion and the second cooling channel portion are interconnected.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: January 2, 2018
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventors: Anthony Davis, Paul Mathew Walker
  • Publication number: 20170282194
    Abstract: A seal for a centrifuge for preventing material from leaking out of an effluent portion into a drive portion where the seal is disposed between a basket carrier and a drive portion, and the basket carrier is disposed between the effluent portion and the drive portion. The seal can also be disposed on a stiffener, the stiffener disposed between the basket carrier and the drive portion. A sealing arrangement for a centrifuge including a contact seal and a labyrinth disc, for preventing liquid from leaking out of an effluent portion into a product discharge outlet and for preventing material from entering into the effluent portion through the product discharge outlet. Also provided is a centrifuge incorporating the seal and/or the sealing arrangement.
    Type: Application
    Filed: September 17, 2015
    Publication date: October 5, 2017
    Inventors: Mathew Walker, Michael J. Gardiner, Tony Elliott
  • Patent number: 9751094
    Abstract: A scroll screen centrifugal separator includes a distributor that is configured to receive slurry received from a feed conduit. The distributor is configured to deflect the received slurry to a screen of the scroll screen centrifugal separator. In some embodiments, the distributor may include a distributor that has a flat surface encircled by a lip or having one or more lips positioned on the flat surface, an inclined surface, or a declined surface that faces the mouth of the feed conduit. In other embodiments, the distributor may include a plurality of dam members for defining passageways through which slurry is passable through the distributor prior to being ejected to a screen of the separator. In other embodiments, the distributor may include a distributor plate that has a plurality of radial arms attached thereto that are configured to direct slurry to the basket with a rotational velocity.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: September 5, 2017
    Assignee: FLSmidth A/S
    Inventors: Michael J. Gardiner, Mathew Walker, Tony Elliott, David Starr, Craig Wilson, Mark Flanagan, Barry Lewis
  • Patent number: 9719371
    Abstract: A vane device for a gas turbine is provided. The vane device includes a first airfoil having a first suction side and a first pressure side, a second airfoil having a second suction side and a second pressure side, an inner shroud and an outer shroud. The first airfoil and the second airfoil are arranged between the inner shroud and the outer shroud, wherein the first airfoil and the second airfoil are at least partially coated with a MCrAlY coating. At least the first suction side has a first coated surface section which is coated with a thermal barrier coating and which represents at least a part of the total surface of the first suction side. At least the inner shroud or the outer shroud has a further coated surface section which is coated with a further thermal barrier coating. A corresponding method of manufacturing is also provided.
    Type: Grant
    Filed: December 16, 2013
    Date of Patent: August 1, 2017
    Assignee: Siemens Aktiengesellschaft
    Inventors: Steve Hannam, Paul Jenkinson, Paul Padley, Paul Mathew Walker
  • Patent number: 9593583
    Abstract: A nickel-base superalloy for turbine vanes or turbine blades is provided. The nickel-base superalloy has in wt %: C: equal to or greater 0.1; Si: </=0.2; Mn: </=0.2; P: </=0.005; S: </=0.0015; Al: 4.0 to 5.5; B: </=0.03; Co: 5.0 to 9.0; Cr: 18.0 to 22.0; Cu: </=0.1; Fe: </=0.5; Hf: 0.9 to 1.3; Mg: </=0.002; Mo: </=0.5; N: </=0.0015; Nb: </=0.01; O: </=0.0015; Ta: 4.8 to 5.2; Ti: 0.8 to 2.0; W: 1.8 to 2.5; Zr: </=0.01; Ni: balance; and inevitable impurities.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: March 14, 2017
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventors: Paul Mathew Walker, Mick Whitehurst
  • Publication number: 20160310970
    Abstract: A scroll screen centrifugal separator includes a distributor that is configured to receive slurry received from a feed conduit. The distributor is configured to deflect the received slurry to a screen of the scroll screen centrifugal separator. In some embodiments, the distributor may include a distributor that has a flat surface encircled by a lip or having one or more lips positioned on the flat surface, an inclined surface, or a declined surface that faces the mouth of the feed conduit. In other embodiments, the distributor may include a plurality of dam members for defining passageways through which slurry is passable through the distributor prior to being ejected to a screen of the separator. In other embodiments, the distributor may include a distributor plate that has a plurality of radial arms attached thereto that are configured to direct slurry to the basket with a rotational velocity.
    Type: Application
    Filed: December 17, 2014
    Publication date: October 27, 2016
    Inventors: Michael J. GARDINER, Mathew WALKER, Tony ELLIOTT, David STARR, Craig WILSON, Mark FLANAGAN, Barry LEWIS
  • Patent number: D805889
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 26, 2017
    Assignee: FLSmidth A/S
    Inventors: Tony Elliott, Michael J. Gardiner, Mathew Walker