Patents by Inventor Mathew Walker

Mathew Walker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9222163
    Abstract: A layer system and a method for producing a component having such a layer system are provided. The layer system includes a substrate a substrate, at least one MCrX layer on the substrate, and a chromium-rich layer on or in the at least one MCrX layer. X includes at least one element selected from the group consisting of yttrium (Y), silicon (Si), aluminum (Al) and boron (B). M includes at least one element selected from the group consisting of nickel (Ni) and cobalt (Co).
    Type: Grant
    Filed: May 26, 2009
    Date of Patent: December 29, 2015
    Assignees: SIEMENS AKTIENGESELLSCHAFT, PRAXAIR S.T. TECHNOLOGIES INC.
    Inventors: Paul Box, Hugh Evans, Thomas Kircher, Thomas Lewis, Bruce McMordie, John Nicholls, Paul Padley, Nigel Simms, Jonathan Venezia, Paul Mathew Walker, Adrian Weatherill, Mick Whitehurst
  • Publication number: 20150361545
    Abstract: A slurry composition for aluminising a superalloy component is provided, wherein the slurry includes an organic binder and a solid content including at least aluminium, silicon, and at least one of hafnium or yttrium.
    Type: Application
    Filed: June 12, 2015
    Publication date: December 17, 2015
    Inventor: Paul Mathew Walker
  • Publication number: 20150322818
    Abstract: A vane device for a gas turbine is provided. The vane device includes a first airfoil having a first suction side and a first pressure side, a second airfoil having a second suction side and a second pressure side, an inner shroud and an outer shroud. The first airfoil and the second airfoil are arranged between the inner shroud and the outer shroud, wherein the first airfoil and the second airfoil are at least partially coated with a MCrAIY coating. At least the first suction side has a first coated surface section which is coated with a thermal barrier coating and which represents at least a part of the total surface of the first suction side. At least the inner shroud or the outer shroud has a further coated surface section which is coated with a further thermal barrier coating. A corresponding method of manufacturing is also provided.
    Type: Application
    Filed: December 16, 2013
    Publication date: November 12, 2015
    Applicant: Siemens Aktiengesellschaft
    Inventors: Steve Hannam, Paul Jenkinson, Paul Padley, Paul Mathew Walker
  • Publication number: 20150322804
    Abstract: An airfoil with a coated surface section which having a platinum aluminide and a TBC coating is provided herein. Furthermore, an airfoil arrangement for a gas turbine including an airfoil, an inner shroud, and an outer shroud, wherein the airfoil is arranged between the inner shroud and the outer shroud, wherein the airfoil comprises a coated surface section which is coated with a platinum-aluminide coating and a thermal barrier coating and which represents at least a part of the total surface of the airfoil, wherein the thermal barrier coating of the coated surface section is spaced from the inner shroud and/or the outer shroud with a distance (x) and wherein the distance (x) is between 5% and 25% of a total length of the airfoil between the inner shroud and the outer shroud is provided herein.
    Type: Application
    Filed: March 26, 2013
    Publication date: November 12, 2015
    Applicant: SIEMENS AKTIENGESELLSCHAFT
    Inventors: David Butler, Paul Jenkinson, Paul Padley, Paul Mathew Walker
  • Publication number: 20150300200
    Abstract: A coating system for a superalloy substrate is provided. The coating system has an inner coating layer, an intermediate coating layer and an outer coating layer. The inner coating layer is an aluminide layer, the intermediate coating layer is a diffusion layer including Cr, Al, Ni and Co, where the Cr-content is between 15% by weight and 30% by weight, and the outer coating layer is a Cr-free diffusion layer including Al and Ni, where the Al-content is between 15% by weight and 30% by weight.
    Type: Application
    Filed: November 11, 2013
    Publication date: October 22, 2015
    Applicant: Siemens Aktiengesellschaft
    Inventor: Paul Mathew Walker
  • Patent number: 9133537
    Abstract: A method of improving a superalloy component is proposed. The method involves the introduction of at least one additive into the superalloy component, the at least one additive being selected from the group of Hf, La, and Y. The at least one additive is introduced into a surface layer of the component. Preferably, the surface layer has a depth of 0.5 mm or less. The component may include, for example, an airfoil of a gas turbine.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: September 15, 2015
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventor: Paul Mathew Walker
  • Patent number: 8708646
    Abstract: A MCrAlY alloy, methods to produce a MCrAlY layer and a honeycomb seal are provided. The MCrAlY alloy includes chromium, aluminum, yttrium and iron and optionally titanium, hafnium or silicon. The honeycomb seal includes a substrate, honeycomb cells and a protective coating on side walls of the honeycomb cells or a diffusion area inside side walls of the honeycomb cells, the protective coating or the diffusion area including the MCrAlY alloy.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: April 29, 2014
    Assignee: Siemens Aktiengesellschaft
    Inventors: David Fairbourn, Paul Mathew Walker
  • Patent number: 8668440
    Abstract: A platform segment for supporting a nozzle guide vane for a gas turbine is provided. The platform segment includes a gas passage surface arranged to be in contact with a streaming gas exhausted from a combustor, wherein the streaming gas streams along the gas passage surface in a streaming direction, a cooling surface, opposite to and thermally connected to the gas passage surface and arranged to be in contact with a cooling fluid, a wall protruding from the cooling surface and extending at least partially in the streaming direction, wherein the wall is arranged circumferentially between positions, at which adjacent guide vanes are to be provided, such that cooling fluid is channeled by the wall for cooling a downstream portion of the cooling surface, and a further wall protruding from the cooling surface and extending at least partially in the streaming direction.
    Type: Grant
    Filed: May 31, 2011
    Date of Patent: March 11, 2014
    Assignee: Siemens Aktiengesellschaft
    Inventors: David Butler, Anthony Davis, Charlotte Poole, Paul Mathew Walker
  • Patent number: 8596985
    Abstract: A method of protecting a component, in particular a turbine blade, from the effects of hot corrosion includes the steps of applying a chromium diffusion coating to the component and applying a coating of a ceramic material to one or more selected regions of the chromium diffusion coating. The selected regions are regions which, in subsequent use of the component, are subjected to temperatures lower than a predetermined temperature. The ceramic material preferably includes a binder combined with a metal oxide. In a preferred embodiment, a turbine blade is coated over the whole of its internal and external surfaces with the chromium diffusion coating; an aluminum diffusion coating is then applied, through a mask, to the aerofoil surfaces and the internal surfaces of the blade; the mask is removed and the ceramic material is applied as an overlay to the chromium diffusion coating in a region between the platform and the root of the blade.
    Type: Grant
    Filed: May 31, 2007
    Date of Patent: December 3, 2013
    Assignee: Siemens Aktiengesellschaft
    Inventors: Paul Mathew Walker, Mick Whitehurst
  • Publication number: 20130209231
    Abstract: A platform for supporting a nozzle guide vane for a gas turbine is provided. The platform has a gas passage surface arranged to be in contact with a streaming operation gas, and a cooling channel for guiding a cooling fluid within the cooling channel formed in an inside of the platform. A cooling portion of an inner surface of the cooling channel is in thermal contact with the gas passage surface. The platform is an integrally formed part representing a segment in a circumferential direction of the gas turbine. The cooling channel has a first cooling channel portion and a second cooling channel portion arranged downstream of the first cooling channel portion with respect to a streaming direction of the operation gas. The first cooling channel portion and the second cooling channel portion are interconnected.
    Type: Application
    Filed: June 17, 2011
    Publication date: August 15, 2013
    Inventors: Anthony Davis, Paul Mathew Walker
  • Publication number: 20130177442
    Abstract: A nickel-base superalloy for turbine vanes or turbine blades is provided. The nickel-base superalloy has in wt %: C: equal to or greater 0.1; Si: </=0.2; Mn: </=0.2; P: </=0.005; S:</=0.0015; Al: 4.0 to 5.5; B: </=0.03; Co: 5.0 to 9.0; Cr: 18.0 to 22.0; Cu: </=0.1; Fe: </=0.5; Hf: 0.9 to 1.3; Mg:</=0.002; Mo: </=0.5; N: </=0.0015; Nb: </=0.01; 0: </=0.0015; Ta: 4.8 to 5.2; Ti: 0.8 to 2.0; W: 1.8 to 2.5; Zr: </=0.01; Ni: balance; and inevitable impurities.
    Type: Application
    Filed: August 19, 2011
    Publication date: July 11, 2013
    Inventors: Paul Mathew Walker, Mick Whitehurst
  • Publication number: 20130040166
    Abstract: A layer system and a method for producing a component having such a layer system are provided. The layer system includes a substrate a substrate, at least one MCrX layer on the substrate, and a chromium-rich layer on or in the at least one MCrX layer. X includes at least one element selected from the group consisting of yttrium (Y), silicon (Si), aluminum (Al) and boron (B). M includes at least one element selected from the group consisting of nickel (Ni) and cobalt (Co).
    Type: Application
    Filed: May 26, 2009
    Publication date: February 14, 2013
    Inventors: Paul Box, Hugh Evans, Thomas Kircher, Thomas Lewis, Bruce McMordie, John Nicholls, Paul Padley, Nigel Simms, Jonathan Venezia, Paul Mathew Walker, Adrian Weatherill, Mick Whitehurst
  • Patent number: 8292461
    Abstract: A heatsink for cooling at least one LED may have a longitudinally extending channel flanked on each side by a longitudinally extending column of heat fins.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: October 23, 2012
    Assignee: Koninklijke Philips Electronics N.V.
    Inventors: Gerry Farrel Thornton, Justin Mathew Walker, Neil Ruberg
  • Publication number: 20120134145
    Abstract: A heatsink for cooling at least one LED may have a longitudinally extending channel flanked on each side by a longitudinally extending column of heat fins.
    Type: Application
    Filed: February 7, 2012
    Publication date: May 31, 2012
    Applicant: KONINKLIJKE PHILIPS ELECTRONICS N.V.
    Inventors: Gerry Farrel THORNTON, Justin Mathew WALKER, Neil RUBERG
  • Publication number: 20120126485
    Abstract: A honeycomb seal is provided. The honeycomb seal is in one part with a substrate so that there is no brazing is needed. Furthermore, a better corrosion resistance is gained by the substrate having a coating comprising iron, chromium, aluminum and/or yttrium, especially applied by vapour deposition. A method for producing a honeycomb seal is also provided.
    Type: Application
    Filed: August 27, 2009
    Publication date: May 24, 2012
    Inventors: David Fairbourn, Paul Mathew Walker
  • Publication number: 20110101619
    Abstract: A MCrAlY alloy, methods to produce a MCrAlY layer and a honeycomb seal are provided. The MCrAlY alloy includes chromium, aluminum, yttrium and iron and optionally titanium, hafnium or silicon. The honeycomb seal includes a substrate, honeycomb cells and a protective coating on side walls of the honeycomb cells or a diffusion area inside side walls of the honeycomb cells, the protective coating or the diffusion area including the MCrAlY alloy.
    Type: Application
    Filed: January 23, 2009
    Publication date: May 5, 2011
    Inventors: David Fairbourn, Paul Mathew Walker
  • Publication number: 20090185912
    Abstract: A method of protecting a component, in particular a turbine blade, from the effects of hot corrosion includes the steps of applying a chromium diffusion coating to the component and applying a coating of a ceramic material to one or more selected regions of the chromium diffusion coating. The selected regions are regions which, in subsequent use of the component, are subjected to temperatures lower than a predetermined temperature. The ceramic material preferably includes a binder combined with a metal oxide. In a preferred embodiment, a turbine blade is coated over the whole of its internal and external surfaces with the chromium diffusion coating; an aluminium diffusion coating is then applied, through a mask, to the aerofoil surfaces and the internal surfaces of the blade; the mask is removed and the ceramic material is applied as an overlay to the chromium diffusion coating in a region between the platform and the root of the blade.
    Type: Application
    Filed: May 31, 2007
    Publication date: July 23, 2009
    Inventors: Paul Mathew Walker, Mick Whitehurst
  • Publication number: 20050069613
    Abstract: A return liquid containing particles resulting from treating food is treated to reduce the size of the particles and recycled for further food treatment. Embodiments include injecting a solution into a body of meat, recovering a return solution containing particulate material resulting from injecting the body of meat, optionally reducing the temperature of the return solution, mechanically reducing the particle size of the particulate material in the return solution to form a reduced return solution, conveying the reduced return solution to a holding tank and recycling the reduced return solution for injection into a body of meat. Embodiments also include a system for recycling a food treating liquid comprising a mechanical milling device, an optional chilling device, and a holding tank comprising first, second and third sections, a first weir separating the first and second sections, and a second weir separating the second and third sections, wherein the second weir extends higher than the first weir.
    Type: Application
    Filed: August 26, 2004
    Publication date: March 31, 2005
    Inventors: Mathew Walker, Ralf Ludwig, Paul Wilson
  • Publication number: 20050021830
    Abstract: A data transmission method and system is disclosed in which one or more data streams are transmitted at respective transmission rates which are controlled to prevent data buffers in the receiver from overflowing. In some embodiments feedback data concerning the state of each buffer in a receiving client is received at the transmitting server, and used to adapt the sending rates to achieve the effect. Information indicative of the data decode rates or the fill extent of each buffer is communicated to the server as the feedback data. In other embodiments the server makes an open-loop estimate of the remaining space in the buffer, and controls the transmission rate accordingly. A data receiving method and system adapted to receive the data streams is also disclosed.
    Type: Application
    Filed: September 13, 2002
    Publication date: January 27, 2005
    Inventors: Eduardo Urzaiz, Mathew Walker
  • Publication number: 20040074009
    Abstract: The invention provides a process for the production of tanned and optionally retanned leather by treatment of an optionally (pre)tanned animal hide or pelt with an aldehyde-based treatment agent (A), wherein the optionally (pre)tanned animal hide or pelt is treated with
    Type: Application
    Filed: July 24, 2003
    Publication date: April 22, 2004
    Inventors: Roy Kittmer, Song Ma, Mathew Walker