Patents by Inventor Michael S. Barnes

Michael S. Barnes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8303764
    Abstract: There is described apparatus and methods for transporting and processing substrates including wafers as to efficiently produce at reasonable costs improved throughput as compared to systems in use today. A key element is the use of a transport chamber along the sides of processing chambers for feeding substrates into a controlled atmosphere through a load lock and then along a transport chamber as a way of reaching processing chambers and then out of the controlled atmosphere following processing in the processing chambers.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: November 6, 2012
    Assignee: Brooks Automation, Inc.
    Inventors: Terry Bluck, Kevin P. Fairbairn, Michael S. Barnes, Christopher T. Lane
  • Patent number: 8293066
    Abstract: There is described apparatus and methods for transporting and processing substrates including wafers as to efficiently produce at reasonable costs improved throughput as compared to systems in use today. A key element is the use of a transport chamber along the sides of processing chambers for feeding substrates into a controlled atmosphere through a load lock and then along a transport chamber as a way of reaching processing chambers and then out of the controlled atmosphere following processing in the processing chambers.
    Type: Grant
    Filed: December 1, 2008
    Date of Patent: October 23, 2012
    Assignee: Brooks Automation, Inc.
    Inventors: Terry Bluck, Kevin P. Fairbairn, Michael S. Barnes, Christopher T. Lane
  • Publication number: 20120224116
    Abstract: A modular display for housing both digital and static display is disclosed herein. The modular display includes a cabinet having an external frame and a display chassis. The display chassis is shaped and sized so that it can be selectively inserted into and selectively coupled to the external frame of the cabinet. Both a static display chassis and a digital display chassis serve as display chassis that can interchanged within the modular display. The static display chassis housing includes a static light source and a static display. The digital display chassis housing includes a digital display.
    Type: Application
    Filed: February 3, 2012
    Publication date: September 6, 2012
    Inventor: Michael S. Barnes
  • Publication number: 20120090992
    Abstract: A system is provided for etching patterned media disks for hard drive. The modular system may be tailored to perform specific processes sequences so that a patterned media disk is fabricated without removing the disk from vacuum environment. In some sequence the magnetic stack is etched while in other the etch is performed prior to forming the magnetic stack. In a further sequence ion implantation is used without etching steps. For etching a movable non-contact electrode is utilized to perform sputter etch. The cathode moves to near contact distance to, but not contacting, the substrate so as to couple RF energy to the disk. The substrate is held vertically in a carrier and both sides are etched serially. That is, one side is etched in one chamber and then in the next chamber the second side is etched.
    Type: Application
    Filed: December 27, 2011
    Publication date: April 19, 2012
    Applicant: INTEVAC, INC.
    Inventors: Kevin P. Fairbairn, Michael S. Barnes, Terry Bluck, Ren Xu, Charles Liu, Ralph Kerns
  • Patent number: 8087380
    Abstract: A plurality of chamber are arranged about a transport chamber. The linear transport chamber may include a linear track supporting robot arms. The robot arms transport substrates to and from the chambers. Each chamber includes a plurality of evaporators, each controlled independently. Each substrate positioned in the chamber is coated from a plurality of the evaporators, such that by controlling the operation of each evaporator independently the formation of the layers and the concentration gradient of each layer can be precisely controlled.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: January 3, 2012
    Assignee: Intevac, Inc.
    Inventors: Terry Bluck, Michael S. Barnes, Kevin P. Fairbairn
  • Publication number: 20110216263
    Abstract: The invention relates to a display cabinet system that includes a lamp assembly that is hingedly attached to a chassis body. The chassis body is coupled to an LCD display unit and is contained within a cabinet body. A cabinet cooling system is included with the display cabinet system which includes air intake vents, air exhaust vents and air channels throughout the interior of the display cabinet. One of the air channel of the cabinet cooling system is between the LCD display unit and the lamp assembly.
    Type: Application
    Filed: January 4, 2011
    Publication date: September 8, 2011
    Inventor: Michael S. Barnes
  • Publication number: 20110158773
    Abstract: There is described apparatus and methods for transporting and processing substrates including wafers as to efficiently produce at reasonable costs improved throughput as compared to systems in use today. A key element is the use of a transport chamber along the sides of processing chambers for feeding substrates into a controlled atmosphere through a load lock and then along a transport chamber as a way of reaching processing chambers and then out of the controlled atmosphere following processing in the processing chambers.
    Type: Application
    Filed: March 7, 2011
    Publication date: June 30, 2011
    Applicant: INTEVAC, INC.
    Inventors: Terry BLUCK, Kevin P. Fairbairn, Michael S. Barnes, Christopher T. Lane
  • Publication number: 20110104847
    Abstract: A plurality of chamber are arranged about a transport chamber. The linear transport chamber may include a linear track supporting robot arms. The robot arms transport substrates to and from the chambers. Each chamber includes a plurality of evaporators, each controlled independently. Each substrate positioned in the chamber is coated from a plurality of the evaporators, such that by controlling the operation of each evaporator independently the formation of the layers and the concentration gradient of each layer can be precisely controlled.
    Type: Application
    Filed: October 30, 2009
    Publication date: May 5, 2011
    Applicant: INTEVAC, INC.
    Inventors: Terry BLUCK, Michael S. Barnes, Kevin P. Fairbairn
  • Patent number: 7901539
    Abstract: There is described apparatus and methods for transporting and processing substrates including wafers as to efficiently produce at reasonable costs improved throughput as compared to systems in use today. A key element is the use of a transport chamber along the sides of processing chambers for feeding substrates into a controlled atmosphere through a load lock and then along a transport chamber as a way of reaching processing chambers and then out of the controlled atmosphere following processing in the processing chambers.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: March 8, 2011
    Assignee: Intevac, Inc.
    Inventors: Terry Bluck, Kevin P Fairbairn, Michael S. Barnes, Christopher T. Lane
  • Patent number: 7861990
    Abstract: Components for constructing and installing an awning and light support system to provide sun and weather protection to a window or door of a structure are disclosed. Included are a pair of uniquely-constructed bracket members having an L-shaped configuration used to removably secure horizontally-disposed supports and awning spars to provide a frame to support the awning material or skin. Also disclosed is an awning support structure comprising a support channel that extends along the top of an awning and supports a corresponding member attached to an awning frame. In some instances, the awning may be further supported by awning projection props secured between the awning frame and the building at a lower portion of the awning.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: January 4, 2011
    Inventor: Michael S. Barnes
  • Publication number: 20100237042
    Abstract: A sequence of process steps having balanced process times are implemented in sequence of etch chambers coupled linearly and isolated one from the other, resulting in the optimization of island to trench ratio for a patterned media. A biased chemical etching using active etching gas is used to descum and trim the resist patterns. An inert gas sputter etch is performed on the magnetic layers, resulting in the patterned magnetic layer on the disk. A final step of stripping is then performed to remove the residual capping resist and carbon hard mask on top of un-etched magnetic islands. The effective magnetic material remaining on the disk surface can be optimized by adjusting the conditions of chemical etch and sputter etch conditions. Relevant process conditions that may be adjusted include: pressure, bias, time, and the type of gas in each step.
    Type: Application
    Filed: March 23, 2010
    Publication date: September 23, 2010
    Applicant: INTEVAC, INC.
    Inventors: Houng T. Nguyen, Ren Xu, Michael S. Barnes
  • Publication number: 20100024731
    Abstract: A substrate processing system particularly suitable for fabricating solar cells. The system has a front end module transporting cassettes, each cassette holding a preset number of substrates therein; a loading module coupled to the front end module and having mechanism for loading substrates from the cassettes onto carriers; and a plurality of processing chambers coupled to each other in series, each having tracks for transporting the carriers directly from one chamber to the next; wherein selected chambers of the plurality of processing chambers comprise at least one combination source having a sputtering module and an evaporation module arranged linearly in the direction of travel of the carriers.
    Type: Application
    Filed: July 29, 2009
    Publication date: February 4, 2010
    Inventors: D. Guy ERISTOFF, Michael S. Barnes, Arthur C. Wall, Terry Bluck
  • Publication number: 20100003768
    Abstract: Apparatus and methods are provided that enable processing of patterned layers on substrates using a detachable mask. Unlike prior art where the mask is formed directly over the substrate, according to aspects of the invention the mask is made independently of the substrate. During use, the mask is positioned in close proximity or in contact with the substrate so as to expose only portions of the substrate to processing, e.g., sputtering or etch. Once the processing is completed, the mask is moved away from the substrate and may be used for another substrate. The substrate may be cycled for a given number of substrates and then be removed for cleaning or disposal.
    Type: Application
    Filed: June 30, 2009
    Publication date: January 7, 2010
    Applicant: INTEVAC, INC.
    Inventors: Michael S. BARNES, Terry BLUCK
  • Publication number: 20090191030
    Abstract: There is described apparatus and methods for transporting and processing substrates including wafers as to efficiently produce at reasonable costs improved throughput as compared to systems in use today. A linear transport chamber includes linear tracks and robot arms riding on the linear tracks to linearly transfer substrates along the sides of processing chambers for feeding substrates into a controlled atmosphere through a load lock and then along a transport chamber as a way of reaching processing chambers.
    Type: Application
    Filed: February 9, 2009
    Publication date: July 30, 2009
    Applicant: INTEVAC, INC.
    Inventors: Terry Bluck, Kevin P. Fairbairn, Michael S. Barnes, Christopher T. Lane
  • Publication number: 20090159104
    Abstract: A substrate processing chamber for processing substrates such as semiconductor wafers, flat panel substrate, solar panels, etc., includes mechanism for in-situ plasma clean. The chamber body has at least one plasma source opening provided on its sidewall. A movable substrate holder is situated within the chamber body, the substrate holder assumes a first position wherein the substrate is positioned below the plasma source opening for in-situ plasma cleaning of the chamber, and a second position wherein the substrate is positioned above the plasma source opening for substrate processing. A plasma energy source is coupled to the plasma source opening.
    Type: Application
    Filed: December 19, 2007
    Publication date: June 25, 2009
    Inventors: Judy Huang, Michael S. Barnes, Terry Bluck
  • Publication number: 20090151872
    Abstract: A process chamber having high conductance and a method of manufacturing the process chamber are disclosed. The process chamber is machined from a single piece of aluminum where a process cavity and a pump cavity are created by intersecting cylinders. A substrate opening is also created at a bottom of the process cavity to provide conduit for services, such as cooling gas and electrical connections. A large undercut area is formed at a top of the pump cavity between the pump cavity and the process cavity. The undercut extends past the process chamber centerline at the process cavity. A circular saw is used to remove material and create a plenum which extends beyond the process cavity centerline.
    Type: Application
    Filed: December 17, 2007
    Publication date: June 18, 2009
    Inventors: Tugrul Samir, Michael S. Barnes, Terry Bluck
  • Publication number: 20090145879
    Abstract: A system is provided for etching patterned media disks for hard drive. The modular system may be tailored to perform specific processes sequences so that a patterned media disk is fabricated without removing the disk from vacuum environment. In some sequence the magnetic stack is etched while in other the etch is performed prior to forming the magnetic stack. In a further sequence ion implantation is used without etching steps. For etching a movable non-contact electrode is utilized to perform sputter etch. The cathode moves to near contact distance to, but not contacting, the substrate so as to couple RF energy to the disk. The substrate is held vertically in a carrier and both sides are etched serially. That is, one side is etched in one chamber and then in the next chamber the second side is etched.
    Type: Application
    Filed: December 5, 2008
    Publication date: June 11, 2009
    Applicant: INTEVAC, INC.
    Inventors: Kevin P. Fairbairn, Michael S. Barnes, Terry Bluck, Ren Xu, Charles Liu, Ralph Kerns
  • Publication number: 20090145752
    Abstract: A system is provided for etching patterned media disks. A movable electrode is utilized to perform sputter etch. The electrode moves to near or at slight contact to the substrate so as to couple RF energy to the disk. The material to be etched may be metal, e.g., Co/Pt/Cr or similar metals. The substrate is held vertically in a carrier and both sides are etched serially. That is, one side is etched in one chamber and then in the next chamber the second side is etched. An isolation valve is disposed between the two chambers and the disk carrier moves the disks between the chambers. The carrier may be a linear drive carrier, using, e.g., magnetized wheels and linear motors.
    Type: Application
    Filed: December 5, 2008
    Publication date: June 11, 2009
    Applicant: INTEVAC, INC.
    Inventors: Michael S. Barnes, Terry Bluck
  • Publication number: 20090145881
    Abstract: A system is provided for etching patterned media disks. A movable non-contact electrode is utilized to perform sputter etch. The electrode moves to near contact distance to, but not contacting, the substrate so as to couple RF energy to the disk. The material to be etched may be metal, e.g., Co/Pt/Cr or similar metals. The substrate is held vertically in a carrier and both sides are etched serially. That is, one side is etched in one chamber and then in the next chamber the second side is etched. An isolation valve is disposed between the two chambers and the disk carrier moves the disks between the chambers. The carrier may be a linear drive carrier, using, e.g., magnetized wheels and linear motors.
    Type: Application
    Filed: December 5, 2008
    Publication date: June 11, 2009
    Applicant: INTEVAC, INC.
    Inventors: Michael S. Barnes, Terry Bluck
  • Publication number: 20090078374
    Abstract: There is described apparatus and methods for transporting and processing substrates including wafers as to efficiently produce at reasonable costs improved throughput as compared to systems in use today. A key element is the use of a transport chamber along the sides of processing chambers for feeding substrates into a controlled atmosphere through a load lock and then along a transport chamber as a way of reaching processing chambers and then out of the controlled atmosphere following processing in the processing chambers.
    Type: Application
    Filed: December 1, 2008
    Publication date: March 26, 2009
    Applicant: INTEVAC, INC.
    Inventors: Terry Bluck, Kevin P. Fairbairn, Michael S. Barnes, Christopher T. Lane