Patents by Inventor Motoya Ito
Motoya Ito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7265466Abstract: An electrical motor includes a commutator attached to one side of an armature in an axial direction, and a cover structure member attached to the other side of the armature. The cover structure member includes a cover and plural terminals protruding from an outer peripheral portion of the cover toward the armature. In the electrical motor, by attaching the cover structure member to the armature, the other side of the armature in the axial direction is covered by the cover, and the terminals of the cover structure member are fitted to terminals of coils of the armature. Generally, the cover structure member is made of metal. Therefore, the cover structure member is attached to the armature to have a clearance between a through hole portion of the cover and a shaft, so that the cover is electrically insulated from the shaft.Type: GrantFiled: January 5, 2005Date of Patent: September 4, 2007Assignee: Denso CorporationInventors: Keiichi Yamashita, Motoya Ito
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Publication number: 20070152522Abstract: A rotating electrical machine with a transmission, comprises a stator including a field coil arranged annularly, a cylindrical-shaped rotor, which rotates within the stator, transmissions provided within the cylindrical-shaped rotor, and housings to contain at least the rotor, the transmissions, and lubricating oil, and wherein the stator comprises the annular field coil and an annular core, in which the annular field coil and an organic material are contained and on an inner peripheral surface of which are provided a plurality of projecting claws.Type: ApplicationFiled: January 5, 2007Publication date: July 5, 2007Inventors: Yuji ENOMOTO, Motoya Ito, Ryoso Masaki, Shoji Ohiwa, Chio Ishihara
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Publication number: 20070145854Abstract: A claw-pole motor according to the present invention has the maximum occupancy ratio of a wound wire by using a rectangular electric wire for the annular coil of a claw-pole-type motor, winding the rectangular electric wire into an almost analogous shape with the cross section of a wound-wire space and setting the rectangular electric wire. Moreover, a lead-out portion is formed by keeping the shape of a lead-out portion as a rectangular wire, the terminal portion of the lead-out portion is deformed into a predetermined connector shape by appropriate processing method and a insulating coating is removed. Thereby, it is possible to greatly decrease man-hours of a terminal connecting portion.Type: ApplicationFiled: December 28, 2006Publication date: June 28, 2007Inventors: Yuji Enomoto, Motoya Ito, Ryoso Masaki, Shoji Ohiwa, Chio Ishihara
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Publication number: 20070075605Abstract: A claw pole type rotating electric machine comprising first and second claw cores which are disposed on a ring shaped ring yoke portion and a plurality of claw magnetic poles which extend in the axial direction are provided, and stator cores are formed by meshing of the claw magnetic poles with each other, and the stator is formed by holding the ring coils on the outer circumference side of the claw magnetic poles, wherein the first and second claw cores are formed by powder cores, the radial direction thickness of the claw magnetic pole is 2 mm or more, a flat surface is formed perpendicular to the axial direction at the end extending in the axial direction of the claw magnetic pole, a ejection taper in the circumference direction of the claw magnetic pole is formed in the range of 10 degrees or less, and the ratio of the axial direction length of the claw magnetic pole and the axial direction thickness of the ring yoke portion is no more than 5:1.Type: ApplicationFiled: September 27, 2006Publication date: April 5, 2007Inventors: Yuji Enomoto, Motoya Ito, Shoji Ohiwa, Ryozo Masaki, Chio Ishihara
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Publication number: 20070046130Abstract: A three-phase permanent magnet brushless motor comprises a stator having three-phase windings, and a rotor having a permanent magnet with a plurality of poles for serving as a field magnet. The stator comprises a stator core which includes a powder core that is compacted at a high density in at least teeth thereof. A combination of the number of magnetic poles of the rotor with the number of slots of the stator satisfies a condition that a least common multiple of the number of slots and the number of magnetic poles is 60 or more in a region in which the number of magnetic poles is 16 or less, and the number of slots is 12 or less. The powder core is made by compacting magnetic powders to have a green density of 7.5 g/cm3 or higher.Type: ApplicationFiled: August 17, 2006Publication date: March 1, 2007Inventors: Yuji Enomoto, Akeshi Takahashi, Motoya Ito, Ryoso Masaki, Katsuyuki Yamazaki, Masahide Yamazaki, Masashi Kitamura, Chio Ishihara, Kazuo Asaka, Shoji Ohiwa, Yasuaki Motegi
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Patent number: 7157828Abstract: In a fuel pump, four permanent magnets are installed in a housing. An armature is installed inside the permanent magnets rotatably. Six magnetic pole coil portions of the armature are installed in a central core. Each magnetic pole coil portion has a coil core, a bobbin and a coil formed by winding a winding on the bobbin in a concentrated winding form. Each coil core has an outer region in opposition to the permanent magnet in a direction of revolution, and a board-shaped coil-winding portion extending from the outer region toward the central core. Each bobbin covers the coil core except for the outer surface of the outer region and a convex portion.Type: GrantFiled: April 17, 2003Date of Patent: January 2, 2007Assignee: Denso CorporationInventors: Kiyonori Moroto, Motoya Ito, Eiji Iwanari
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Publication number: 20060255894Abstract: It is desired to design a coreless motor in which a gap size is set to be as small as possible, and a magnet having a large energy product is used in order to increase the gap magnetic flux density since the coreless motor has no iron core so that the magnetic flux density is small in the gap part. A rotor core of the motor has a permanent magnet rotor which is formed by a compression molding means, and which is formed of a compact formed by molding a powder material, the compact comprising a bond magnetic portion mainly composed of a binder and a magnetic powder, and a soft magnetic portion mainly composed of a binder and a soft magnetic powder, the bond magnetic portion having magnetic poles having at least one surface which is mechanically bonded to the soft magnetic portion, in order to solve the inherent problems.Type: ApplicationFiled: May 9, 2006Publication date: November 16, 2006Inventors: Yuji Enomoto, Motoya Ito, Ryoso Masaki, Koichiro Ohara, Masahiro Mita, Matahiro Komuro, Masahiro Masuzawa
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Publication number: 20060208602Abstract: In a multiple phase claw pole type motor which includes: a plurality of claw poles including a claw portion extending in an axial direction and having a magnetic pole surface facing a rotor in a state of being separated from the rotor by a small gap, a radial yoke portion extending radially outwardly from this claw portion, and an outer peripheral yoke extending from this radial yoke portion in the same direction as the direction of extension of the claw portion; a stator core formed by alternately placing the claw poles in a circumferential direction so that a distal end of each claw portion faces the outer peripheral yoke of an adjacent one of the claw poles; and a stator constructed by sandwiching an annular coil with the adjacent claw poles of this stator core, a multiple phase claw pole type motor characterized in that the claw poles are formed by compacting a magnetic powder and are formed of a magnetic compact having a DC magnetizing property of its flux density becoming 1.Type: ApplicationFiled: March 16, 2006Publication date: September 21, 2006Inventors: Yuji Enomoto, Motoya Ito, Kenji Miyata, Chio Ishihara, Ryoso Masaki, Yasuaki Motegi, Kouki Isozaki, Tadashi Sato
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Publication number: 20060208601Abstract: A three-phase claw-pole-type motor having claw poles easily manufacturable and having high efficiency. A plurality of claw poles are provided each of which has a claw portion, a radial yoke portion extending radially outwardly and perpendicularly from the claw portion, and an outer peripheral yoke extending from the radial yoke portion in the same direction as the direction of extension of the claw portion. A stator is constructed by interposing an annular coil between the craw poles. The claw poles are formed by compacting a magnetic powder of 2 teslas or higher.Type: ApplicationFiled: August 26, 2005Publication date: September 21, 2006Inventors: Yuji Enomoto, Kenji Miyata, Yasuaki Motegi, Kouki Isozaki, Tadasi Sato, Chio Ishihara, Ryoso Masaki, Motoya Ito
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Patent number: 7084547Abstract: A commutator includes six segments disposed in the direction of rotation, and is attached to one axial end of an armature. By the commutator rotating together with the armature, each of the segments successively contacts a brush. Each of the segments is electrically connected with terminals through mid-terminals. Three of the six terminals, non-adjacent and alternatingly located in the direction of rotation, are electrically connected directly with mid-terminals facing in radial opposition. Capacitors are electrically connected directly with the terminals adjacent in the direction of rotation. Discharge does not occur between the brush and segments when the brush separates from the segments accompanying rotation of the armature, since electromagnetic energy built up in the coils of the armature is temporarily built up in the capacitors.Type: GrantFiled: January 22, 2004Date of Patent: August 1, 2006Assignee: Denso CorporationInventors: Kiyonori Moroto, Motoya Ito, Kenzo Kiyos, Eiji Iwanari, Masayuki Kobayashi
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Publication number: 20060082241Abstract: An electric rotating machine having permanent magnets comprising a rotor having a plurality of permanent magnets, a stator iron core disposed in opposite relation with the rotor, and a stator winding wound around the stator core, wherein the stator core is constituted by a yoke and a plurality of teeth portions disposed to the yoke. The teeth portions are projected towards the inner periphery of the rotor. The teeth portions is made of amorphous magnetic material.Type: ApplicationFiled: September 22, 2005Publication date: April 20, 2006Applicants: Japan Servo Co., LTD., Hitachi Powdered Metals Co., Ltd., Hitachi Industrial Equipment Systems Co., Ltd., Hitachi Metals Ltd.Inventors: Yuji Enomoto, Haruo Koharagi, Motoya Ito, Katsuyuki Yamazaki, Ryoso Masaki, Shoji Ohiwa, Chio Ishihara, Masahiro Mita
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Publication number: 20050151440Abstract: An electrical motor includes a commutator attached to one side of an armature in an axial direction, and a cover structure member attached to the other side of the armature. The cover structure member includes a cover and plural terminals protruding from an outer peripheral portion of the cover toward the armature. In the electrical motor, by attaching the cover structure member to the armature, the other side of the armature in the axial direction is covered by the cover, and the terminals of the cover structure member are fitted to terminals of coils of the armature. Generally, the cover structure member is made of metal. Therefore, the cover structure member is attached to the armature to have a clearance between a through hole portion of the cover and a shaft, so that the cover is electrically insulated from the shaft.Type: ApplicationFiled: January 5, 2005Publication date: July 14, 2005Applicant: Denso CorporationInventors: Keiichi Yamashita, Motoya Ito
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Publication number: 20050151441Abstract: A commutator includes plural segments arranged in a rotational direction, and segment terminals electrically connected to respective segments. The segment terminals include middle terminals and end terminal portions, and the segments are electrically connected to the end terminal portions through middle terminal portions. The segments, the middle terminals and the end terminal portions are supported by a resin material made of a thermoplastic resin. By electrically connecting the end terminal portions of the commutator and coil terminals of an armature, the segments of the commutator and coils of the armature can be electrically connected. An electrical motor can be provided with the commutator and the armature. Further, this structure of the electrical motor can be suitably used for a fluid pump such as a fuel pump.Type: ApplicationFiled: January 5, 2005Publication date: July 14, 2005Applicant: DENSO CORPORATIONInventors: Motoya Ito, Keiichi Yamashita
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Patent number: 6910654Abstract: A multi-layer coil is wound around a bobbin having a center pillar and a small and a large flanges connected to longitudinal ends of the center pillar. A winding space having a trapezoidal cross-section in a plane cut through the center axis of the bobbin is formed outside the center pillar between both flanges. To wind the multi-layer coil in this winding space, a turning position where a layer of the coil moves up to a higher layer is set by a position setter, and the turning position is automatically shifted layer by layer to form a sloped outer surface of the coil. The coil is wound in a shape fitting the trapezoidal winding space without reducing the winding speed. The space factor of the coil in the winding space is improved, making the coil compact in size.Type: GrantFiled: April 14, 2003Date of Patent: June 28, 2005Assignee: Denso CorporationInventors: Keisuke Kawano, Noriyasu Inomata, Motoya Ito, Hiroyuki Yamamoto
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Publication number: 20050116568Abstract: An electric motor includes a housing that receives multiple magnets that are circumferentially arranged in the housing. A resilient member has two inserted portions that are respectively inserted into gaps formed among the magnets. For example, four inserted portions of the two resilient members are respectively inserted into four gaps formed among four magnets, so that the inserted portions are resiliently deformed in the gaps. The inserted portions apply force to the magnets such that the magnets are circumferentially spaced from each other. Thus, the four magnets are urged onto an inner wall of the housing by the two resilient members. As a result, movement of the magnets is restricted in both of the circumferential direction and the axial direction of the housing. Therefore, the magnets can be maintained in the housing using a simple structure without increasing the number of components.Type: ApplicationFiled: October 12, 2004Publication date: June 2, 2005Applicant: Denso CorporationInventors: Makoto Suga, Keisuke Kawano, Motoya Ito, Kiyoshi Hirase
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Publication number: 20050093390Abstract: A rotor has magnets segmented in a circumferential direction of a periphery of a shaft, wherein magnetizing directions of the segmented magnets continuously vary, and a non-magnetic material or a ferromagnetic material is interposed in a circumferential gap between the segmented magnets. Further, a method of manufacturing a rotor comprises steps of arranging coils so that a longitudinal direction of each of the coils is along an axis of the shaft and magnetizing the segmented magnets. Still further, a rotary machine uses the rotor.Type: ApplicationFiled: December 6, 2004Publication date: May 5, 2005Inventors: Matahiro Komuro, Masashi Kitamura, Junya Kaneda, Motoya Ito, Teruyoshi Abe, Yoshihiko Kuriyama
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Publication number: 20040150280Abstract: A commutator includes six segments disposed in the direction of rotation, and is attached to one axial end of an armature. By the commutator rotating together with the armature, each of the segments successively contacts a brush. Each of the segments is electrically connected with terminals through mid-terminals. Three of the six terminals, non-adjacent and alternatingly located in the direction of rotation, are electrically connected directly with mid-terminals facing in radial opposition. Capacitors are electrically connected directly with the terminals adjacent in the direction of rotation. Discharge does not occur between the brush and segments when the brush separates from the segments accompanying rotation of the armature, since electromagnetic energy built up in the coils of the armature is temporarily built up in the capacitors.Type: ApplicationFiled: January 22, 2004Publication date: August 5, 2004Applicant: DENSO CORPORATIONInventors: Kiyonori Moroto, Motoya Ito, Kenzo Kiyos, Eiji Iwanari, Masayuki Kobayashi
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Patent number: 6767179Abstract: In a fuel pump having a high pump efficiency, an annular portion is formed on an outer periphery of an impeller to let one- and opposite-side blade grooves be independent of each other. Then, various improvements are made such as tilting front and rear wall surfaces of the blade grooves in a predetermined direction, forming one- and opposite-side blade grooves in a zigzag fashion, forming a guide surface in a communicating passage of a pump housing, and forming communicating holes in an impeller.Type: GrantFiled: July 30, 2002Date of Patent: July 27, 2004Assignee: Denso CorporationInventors: Katsuhiko Kusagaya, Yoshihiko Ito, Motoya Ito, Yukio Mori, Masatoshi Takagi, Koji Maruyama, Eiji Iwanari
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Patent number: 6761547Abstract: Two-inner gears are overlapped with each other through a partition wall and are eccentrically arranged at an inner peripheral side of an outer gear, and eccentric directions of both the inner gears are shifted from each other by 180° to the opposite side. By this, loads in an outer diameter direction due to a rise in fuel pressure affect one outer gear from the two inner gears oppositely to each other by 180°, so that an eccentric load is not generated, and sliding resistance of the outer gear to a cylindrical casing becomes small. Further, the number of teeth of the outer gear is made odd, and the number of teeth of the inner gears is made even.Type: GrantFiled: September 26, 2002Date of Patent: July 13, 2004Assignee: Denso CorporationInventors: Masatoshi Takagi, Motoya Ito, Katsuhiko Kusagaya
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Patent number: 6729841Abstract: A turbine pump includes a casing having an inlet, an outlet and front and rear arc-shaped pump passages and an impeller. The impeller has plural impeller partitions respectively disposed between every two of the blades thereby forming impeller grooves at front and rear sides of the partitions and an outer ring at the peripheral edge of the blades. Each impeller groove, each of pump passage and the outer ring form a space for circulating fuel. The outside diameter of the impeller is smaller than the pump passages so that the impeller does not contact the pump passages.Type: GrantFiled: March 28, 2002Date of Patent: May 4, 2004Assignee: Denso CorporationInventors: Katsuhiko Kusagaya, Motoya Ito, Yukio Mori