Abstract: Partition coefficients for solutes in solvent-water systems are estimated based on corresponding values for the octanol-water system. The estimation of the partition coefficient includes correction factors based on the nature of the solute and the solvent. Petroleum fractions are an example of a suitable solvent for which a partition coefficient can be estimated, although other types of solvents can be used in developing a model for use in the estimation.

Abstract: Systems and methods for hydrogen production with carbon capture are provided. A hydrogen containing stream can be divided so that a portion of the stream is processed for separation of CO2. A hydrogen enriched stream formed during separation of CO2 and another portion of the hydrogen containing stream can be processed in a cycling adsorber unit to form a hydrogen product stream. Optionally, the cycling adsorber unit can be operated to form a plurality of tail gas streams. The hydrogen containing stream can be a reformed hydrocarbon stream and/or an input stream previously exposed to a water gas shift catalyst. Optionally, a portion of the reformed hydrocarbon stream can be a reformed biocomponent stream.

Abstract: A process for separating methane from a natural gas mixture employs pressure swing adsorption in one or more vessels. Each vessel has an adsorbent material having a kinetic selectivity for contaminants over methane greater than 5. Contaminants within the natural gas mixture become gases kinetically adsorbed within the adsorbent material. The vessel is placed under pressure to cause contaminants to be adsorbed in the surfaces and micro-pores of the adsorbent material. The process includes releasing a product stream comprised at least 95% by volume methane from a first gas outlet in the vessel, and desorbing the contaminant gases from the adsorbent material by reducing the pressure within the vessel. The desorbing step is done without applying heat to the vessel, thereby delivering a waste gas stream comprised at least 95% by volume of the contaminant gases. An improved fractionation vessel having both major and minor flow channels is also provided.

Abstract: Hydrogen can be recovered in a refinery network using a combination of a cycling adsorber unit and a membrane separation unit. A membrane separation unit can be used to generate at least a portion of the purge hydrogen stream for the cycling adsorber unit. This can reduce the portion of the hydrogen product stream from the cycling adsorber unit required for regeneration of the adsorbent.

Abstract: The present invention relates to methods and apparatuses for the operation of a distillation tower containing a controlled freezing zone and at least one distillation section. The process and tower design are utilized for the additional recovery of hydrocarbons from an acid gas. In this process, a separation process is utilized in which a multi-component feedstream is introduced into an apparatus that operates under solids forming conditions for at least one of the feedstream components. The freezable component, although typically CO2, H2S, or another acid gas, can be any component that has the potential for forming solids in the separation system. A dividing wall is added to at least a portion of the lower distillation section of the apparatus to effect the separation of at least some fraction of the hydrocarbons in that portion of the tower.

Abstract: Systems and methods for hydrogen production with carbon capture are provided. A hydrogen containing stream can be divided so that a portion of the stream is processed for separation of CO2. A hydrogen enriched stream formed during separation of CO2 and another portion of the hydrogen containing stream can be processed in a cycling adsorber unit to form a hydrogen product stream. Optionally, the cycling adsorber unit can be operated to form a plurality of tail gas streams. The hydrogen containing stream can be a reformed hydrocarbon stream and/or an input stream previously exposed to a water gas shift catalyst. Optionally, a portion of the reformed hydrocarbon stream can be a reformed biocomponent stream.

Abstract: An improved method is provided for removing contaminants from a hydrocarbon stream, such as a stream of raw natural gas. The contaminated hydrocarbon stream is passed through a first adsorbent bed containing molecular sieves to adsorb contaminants on the molecular sieves, thereby removing at least some of the contaminants from the hydrocarbon stream. The contaminated hydrocarbon stream may optionally be passed through a second adsorbent bed containing a desiccant material other than molecular sieves. The molecular sieves are regenerated using a wet regeneration process in which both the water content and temperature of the regeneration fluid stream are staged.

Abstract: An improved process for hydrocracking heavy petroleum feedstocks wherein hydrogen-containing streams associated with a hydrocracker are subjected to rapid cycle pressure swing adsorption having a cycle time of less than 30 S.

Abstract: The present invention relates to a process for the removal of sulfur contaminants from a hydrocarbon stream comprising: (a) providing a gaseous hydrocarbon stream having sulfur contaminants, but having less than 10 ppmw of said sulfur contaminants as thiophenes, to a bed of adsorbent material, said material having at least one Group VIII metal compound with at least one Group VI, IA, IIA, IB metal compound on an inorganic metal oxide support material, without substantial added hydrogen, to absorb said contaminants; (b) periodically stopping said providing of said gaseous hydrocarbon feed stream of (a); (c) then, regenerating said adsorbent bed by introducing at least one regenerant, in any order, in the place of said stream; and, (d) continuing to alternate (a) and (b) plus (c) as needed.

Abstract: An improved hydrotreating process for removing sulfur from distillate boiling range feedstreams. This improved process utilizes a two stage hydrotreating process scheme, each stage associated with an acid gas removal zone wherein one of the stages utilizes a rapid cycle pressure swing adsorption zone to increase the concentration of hydrogen in the process.

Abstract: An improved method is provided for removing contaminants from a hydrocarbon stream, such as a stream of raw natural gas. The contaminated hydrocarbon stream is passed through a first adsorbent bed containing molecular sieves to adsorb contaminants on the molecular sieves, thereby removing at least some of the contaminants from the hydrocarbon stream. The contaminated hydrocarbon stream may optionally be passed through a second adsorbent bed containing a desiccant material other than molecular sieves. The molecular sieves are regenerated using a wet regeneration process in which both the water content and temperature of the regeneration fluid stream are staged.

Abstract: Hydrogen can be recovered in a refinery network using a combination of a cycling adsorber unit and a membrane separation unit. A membrane separation unit can be used to generate at least a portion of the purge hydrogen stream for the cycling adsorber unit. This can reduce the portion of the hydrogen product stream from the cycling adsorber unit required for regeneration of the adsorbent.

Abstract: An improved process for hydrocracking heavy petroleum feedstocks wherein hydrogen-containing streams associated with a hydrocracker are subjected to rapid cycle pressure swing adsorption having a cycle time of less than 30 S.

Abstract: The present invention relates to a process for the removal of sulfur contaminants from a hydrocarbon stream comprising: (a) providing a gaseous hydrocarbon stream having sulfur contaminants, but having less than 10 ppmw of said sulfur contaminants as thiophenes, to a bed of adsorbent material, said material having at least one Group VIII metal compound with at least one Group VI, IA, IIA, IB metal compound on an inorganic metal oxide support material, without substantial added hydrogen, to absorb said contaminants; (b) periodically stopping said providing of said gaseous hydrocarbon feed stream of (a); (c) then, regenerating said adsorbent bed by introducing at least one regenerant, in any order, in the place of said stream; and, (d) continuing to alternate (a) and (b) plus (c) as needed.

Abstract: The present invention relates to methods and apparatuses for the operation of a distillation tower containing a controlled freezing zone and at least one distillation section. The process and tower design are utilized for the additional recovery of hydrocarbons from an acid gas. In this process, a separation process is utilized in which a multi-component feedstream is introduced into an apparatus that operates under solids forming conditions for at least one of the feedstream components. The freezable component, although typically CO2, H2S, or another acid gas, can be any component that has the potential for forming solids in the separation system. A dividing wall is added to at least a portion of the lower distillation section of the apparatus to effect the separation of at least some fraction of the hydrocarbons in that portion of the tower.

Abstract: The present invention is a method for operating a rapid cycling pressure swing adsorption (RCPSA) having a cycle time, T, to separate a feed gas into a non-adsorbed gas and tail gas. The method includes the steps of passing the feed gas having a purity of F % at high pressure into a first end of a bed which selectively adsorbs the tail gas and passes the product gas out a second end of the bed for a time, F. The product gas has a purity, P %, and a rate of recovery of R %. Then the bed is cocurrently depressurized for a time, tCO, followed by countercurrently depressurizing the bed for a time, tCN. The bed is then purged for a time, tP, wherein desorbate (tail gas) is released at the first end of the bed at a pressure greater than 30 psig, Subsequently the bed is repressurized for a duration, tRP. R>80%, P/F?1.1 or R?90%, 0<P/F <1.1.

Abstract: Improved hydroprocessing processes for upgrading refinery streams via the use of rapid cycle pressure swing absorption having a cycle time of less than 30 s for increasing the concentration of hydrogen in the vapor phase product recycled to the hydroprocessing zone.

Abstract: An improved hydrotreating process for removing sulfur from distillate boiling range feedstreams. This improved process utilizes a two stage hydrotreating process scheme, each stage associated with an acid gas removal zone wherein one of the stages utilizes a rapid cycle pressure swing adsorption zone to increase the concentration of hydrogen in the process.

Abstract: A cryogenic air separation unit (ASU) is integrated into a lube oil dehazing process whereby waste nitrogen from the ASU is used to cool a lube oil base stock to promote the agglomeration and separation of haze-forming constituents in the base stock. Advantageously, the ASU may be part of a gas-to-liquid plant.

Abstract: The present invention is a method for operating a rapid cycling pressure swing adsorption (RCPSA) having a cycle time, T, to separate a feed gas into a non-adsorbed gas and tail gas. The method includes the steps of passing the feed gas having a purity of F % at high pressure into a first end of a bed which selectively adsorbs the tail gas and passes the product gas out a second end of the bed for a time, F. The product gas has a purity, P %, and a rate of recovery of R %. Then the bed is cocurrently drpressurized for a time, tCO, followed by countercurrently depressurizing the bed for a time, tCN. The bed is then purged for a time, tP, wherein desorbate (tail gas) is released at the first end of the bed at a pressure greater than 30 psig, Subsequently the bed is repressurized for a duration, tRP. R>80%, P/F?1.1 or R?90%, 0<P/F<1.1.