Patents by Inventor Noriaki Hamaya

Noriaki Hamaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090324916
    Abstract: A rare earth oxide-containing sprayed plate is prepared by thermally spraying a rare earth oxide on a support to a thickness of up to 5 mm and peeling the sprayed coating from the support. Thin plates of rare earth oxide ceramics can be prepared without molding, firing and sintering steps.
    Type: Application
    Filed: May 19, 2008
    Publication date: December 31, 2009
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Noriaki Hamaya, Koji Nakamura, Ryoji Iida
  • Publication number: 20090196996
    Abstract: By thermal spraying, a coating having an embossed or slit pattern is formed on a substrate to construct a coated member. When the coated member is used for sintering compacts, the embossed or slit pattern on the surface helps prevent the compacts from sticking to the coated member during sintering, discourages coating separation due to thermal cycling, and provides the coated member with excellent durability. Such coated members can be effectively used for sintering or heat treating ceramics and powder metallurgy metals, particularly cermets and cemented carbides, in a vacuum, oxidizing atmosphere, inert atmosphere or reducing atmosphere.
    Type: Application
    Filed: January 21, 2009
    Publication date: August 6, 2009
    Inventor: Noriaki HAMAYA
  • Publication number: 20090142605
    Abstract: A wafer has a rare earth fluoride coating disposed, typically sprayed on a substrate as an outermost layer, the rare earth fluoride being selected from lanthanoid fluorides, yttrium fluoride, and scandium fluoride. It is useful as a dummy wafer in a plasma etching or deposition system.
    Type: Application
    Filed: December 2, 2008
    Publication date: June 4, 2009
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Toshihiko TSUKATANI, Masaru KONYA, Noriaki HAMAYA, Hajime NAKANO, Takao MAEDA
  • Publication number: 20090108414
    Abstract: A wafer has a rare earth oxide layer disposed, typically sprayed, on a substrate. It is useful as a dummy wafer in a plasma etching or deposition system.
    Type: Application
    Filed: October 27, 2008
    Publication date: April 30, 2009
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Toshihiko TSUKATANI, Takao MAEDA, Junichi NAKAYAMA, Hirofumi KAWAZOE, Masaru KONYA, Noriaki HAMAYA, Hajime NAKANO
  • Patent number: 7507481
    Abstract: A coated member comprising a substrate of Mo, Ta, W, Zr or carbon and a coating of rare earth-containing oxide including a surface layer having a Vickers hardness of at least 50; or a coated member comprising a substrate having a coefficient of linear expansion of at least 4×10?6 (1/K) and a coating of rare earth-containing oxide thereon is heat resistant and useful as a jig for use in the sintering of powder metallurgical metal, cermet and ceramic materials.
    Type: Grant
    Filed: November 19, 2003
    Date of Patent: March 24, 2009
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Noriaki Hamaya, Masaru Konya, Noboru Yamamoto
  • Publication number: 20080241475
    Abstract: A graphite-silicon carbide composite comprises a graphite substrate and a silicon carbide layer formed thereon and comprising silicon carbide particles in fused and contact bonded state. The composite has excellent oxidation resistance and finds a wide range of application as heat resistant material. The method of forming a silicon carbide layer on graphite surface is simple and consistent.
    Type: Application
    Filed: March 26, 2008
    Publication date: October 2, 2008
    Inventors: Hirofumi Fukuoka, Susumu Ueno, Mikio Aramata, Toshio Okada, Noriaki Hamaya, Takao Maeda
  • Patent number: 7157148
    Abstract: A heat-resistant coated member comprises a substrate composed of a material selected from among molybdenum, tantalum, tungsten, zirconium, aluminum, titanium, carbon, and alloys, oxide ceramics, non-oxide ceramics and carbide materials thereof, which is covered with a layer composed primarily of a rare earth-containing oxide. In addition to heat resistance, the coated member has good corrosion resistance and non-reactivity, making it highly suitable as a part for sintering or heat-treating metals and ceramics in a vacuum, an inert atmosphere or a reducing atmosphere.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: January 2, 2007
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yasushi Takai, Noriaki Hamaya, Masami Kaneyoshi
  • Patent number: 6878438
    Abstract: A coated member in which a substrate made of Mo, Ta, W, Zr or carbon is coated with a yttrium-containing oxide is sufficiently heat resistant to use as a jig in the sintering or heat treatment of metals or ceramics in vacuum or an inert or reducing atmosphere at a temperature below 1300° C.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: April 12, 2005
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yasushi Takai, Noriaki Hamaya
  • Publication number: 20040258842
    Abstract: By thermal spraying, a coating having an embossed or slit pattern is formed on a substrate to construct a coated member. When the coated member is used for sintering compacts, the embossed or slit pattern on the surface helps prevent the compacts from sticking to the coated member during sintering, discourages coating separation due to thermal cycling, and provides the coated member with excellent durability. Such coated members can be effectively used for sintering or heat treating ceramics and powder metallurgy metals, particularly cermets and cemented carbides, in a vacuum, oxidizing atmosphere, inert atmosphere or reducing atmosphere.
    Type: Application
    Filed: June 17, 2004
    Publication date: December 23, 2004
    Inventor: Noriaki Hamaya
  • Publication number: 20040191546
    Abstract: A heat-resistant coated member comprises a substrate composed of a material selected from among molybdenum, tantalum, tungsten, zirconium, aluminum, titanium, carbon, and alloys, oxide ceramics, non-oxide ceramics and carbide materials thereof, which is covered with a layer composed primarily of a rare earth-containing oxide. In addition to heat resistance, the coated member has good corrosion resistance and non-reactivity, making it highly suitable as a part for sintering or heat-treating metals and ceramics in a vacuum, an inert atmosphere or a reducing atmosphere.
    Type: Application
    Filed: April 16, 2004
    Publication date: September 30, 2004
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yasushi Takai, Noriaki Hamaya, Masami Kaneyoshi
  • Patent number: 6794047
    Abstract: The present invention is a rare earth-containing oxide member comprising a substrate comprising at least one element selected from group consisting of C, Si, Al, Ni, Ti, Fe, Mo, Ta and W, or an alloy comprising at least one element selected from group consisting of Si, Al, Ni, Ti, Fe, Mo, Ta and W; and a compound oxide laminated to the substrate, the compound oxide comprising a rare earth element (inclusive of Y) and Al and having a composition of 40 to 90 mole % of rare earth oxide and 10 to 60 mole % of Al2O3, based on the total amount of the oxides. The present invention also provides a heat-treating jig using such a rare earth-containing oxide member wherein the total amount of iron family elements, alkali metal elements and alkaline earth metal elements is not greater than 20 ppm.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: September 21, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yasushi Takai, Noriaki Hamaya
  • Patent number: 6753085
    Abstract: A heat-resistant coated member comprises a substrate composed of a material selected from among molybdenum, tantalum, tungsten, zirconium, aluminum, titanium, carbon, and alloys, oxide ceramics, non-oxide ceramics and carbide materials thereof, which is covered with a layer composed primarily of a rare earth-containing oxide. In addition to heat resistance, the coated member has good corrosion resistance and non-reactivity, making it highly suitable as a part for sintering or heat-treating metals and ceramics in a vacuum, an inert atmosphere or a reducing atmosphere.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: June 22, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yasushi Takai, Noriaki Hamaya, Masami Kaneyoshi
  • Publication number: 20040110016
    Abstract: A coated member comprising a substrate of Mo, Ta, W, Zr or carbon and a coating of rare earth-containing oxide including a surface layer having a Vickers hardness of at least 50; or a coated member comprising a substrate having a coefficient of linear expansion of at least 4×10−6 (1/K) and a coating of rare earth-containing oxide thereon is heat resistant and useful as a jig for use in the sintering of powder metallurgical metal, cermet and ceramic materials.
    Type: Application
    Filed: November 19, 2003
    Publication date: June 10, 2004
    Inventors: Noriaki Hamaya, Masaru Konya, Noboru Yamamoto
  • Publication number: 20030049500
    Abstract: An object of the present invention is to provide excellent members which have high purity, good thermal shock resistance and high mechanical strength and which are useful, for example, as heat-treating jigs for use in the manufacture of semiconductors and components of etching equipment used in a process for the manufacture of semiconductors or liquid crystal devices. Specifically, the present invention provides a rare earth-containing oxide member comprising a substrate comprising at least one selected from group consisting of C, Si, Al, Ni, Ti, Fe, Mo, Ta and W, or an alloy comprising at least one selected from group consisting of Si, Al, Ni, Ti, Fe, Mo, Ta and W; and a compound oxide laminated to the substrate, the compound oxide comprising a rare earth element (inclusive of Y) and Al and having a composition of 40 to 90 mole % of rare earth oxide and 10 to 60 mole % of Al2O3, based on the total amount of the oxides.
    Type: Application
    Filed: August 28, 2002
    Publication date: March 13, 2003
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yasushi Takai, Noriaki Hamaya
  • Publication number: 20030017338
    Abstract: A coated member in which a substrate made of Mo, Ta, W, Zr or carbon is coated with a yttrium-containing oxide is sufficiently heat resistant to use as a jig in the sintering or heat treatment of metals or ceramics in vacuum or an inert or reducing atmosphere at a temperature below 1300° C.
    Type: Application
    Filed: June 18, 2002
    Publication date: January 23, 2003
    Inventors: Yasushi Takai, Noriaki Hamaya
  • Publication number: 20030017350
    Abstract: A heat-resistant coated member comprises a substrate composed of a material selected from among molybdenum, tantalum, tungsten, zirconium, aluminum, titanium, carbon, and alloys, oxide ceramics, non-oxide ceramics and carbide materials thereof, which is covered with a layer composed primarily of a rare earth-containing oxide. In addition to heat resistance, the coated member has good corrosion resistance and non-reactivity, making it highly suitable as a part for sintering or heat-treating metals and ceramics in a vacuum, an inert atmosphere or a reducing atmosphere.
    Type: Application
    Filed: June 18, 2002
    Publication date: January 23, 2003
    Inventors: Yasushi Takai, Noriaki Hamaya, Masami Kaneyoshi
  • Patent number: 6387148
    Abstract: The present invention provides a hydrogen absorbing alloy compact for use as the negative electrode of an alkaline rechargeable battery which is made without the aid of a current-collecting support, contains a binder dispersed in the interstices formed by mutual contact of hydrogen absorbing alloy particles and on the alloy surfaces, and has a bulk density of 3.5 to 6.0 g/cm3. The present invention also provides a compact electrode which is made by forming a porous hydrogen absorbing alloy compact containing neither current-collecting support nor binder, impregnating the compact with an aqueous solution (or solvent solution) of a binder, and then drying the compact to remove the water (or solvent) alone, so that the strength of the compact is increased and good electrical contact between alloy particles is established.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: May 14, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hajime Nakano, Noriaki Hamaya, Satoshi Shima
  • Patent number: 6300010
    Abstract: An object of the present invention is to provide a hydrogen absorbing alloy powder for use in the negative electrodes of alkaline rechargeable batteries which has excellent initial characteristics and a high rate discharge property, exhibits satisfactory life characteristics, and is hence very beneficial from a practical point of view, as well as a process for producing the same. Specifically, the present invention provides a hydrogen absorbing alloy powder for use in the negative electrodes of alkaline rechargeable batteries which has an average particle diameter of 5 to 20 &mgr;m and an oxygen content of 2,000 to 6,000 ppm and, moreover, wherein the oxygen on the surfaces of hydrogen absorbing alloy particles is present in the form of hydroxyl groups.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: October 9, 2001
    Assignee: Shin-Etsu Chemical Co, Inc.
    Inventors: Hajime Nakano, Noriaki Hamaya, Satoshi Shima
  • Patent number: 6063524
    Abstract: The object is to provide a hydrogen absorbing alloy suitable for the negative electrode of a Ni-hydrogen storage battery which is effective at low temperatures. The object can be attained by a LaNi.sub.5 type hydrogen absorbing alloy, wherein the content of Mg in the hydrogen absorbing alloy is 50 to 500 ppm, and it is represented by a general formula RNi.sub.a Co.sub.b Al.sub.c M.sub.d, wherein R comprises not less than 77 wt % La and 23 wt % or less of one or more metals other than La, Ni, Co, Al and M, M comprises at least one kind of metals selected from the group consisting of Fe, Cr, Cu and Mn, and a to d denote a positive number within a predetermined range. In addition, it is important to contain a small amount of Ti, Pb, oxygen, carbon and/or sulfur in said alloy.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: May 16, 2000
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masaki Kasashima, Noriaki Hamaya, Naofumi Shinya, Satoshi Shima
  • Patent number: 5910379
    Abstract: Provided is a hydrogen absorbing alloy suitable for a negative electrode of an Ni--hydrogen storage battery effective at low temperature, more specifically, a R--Ni type of hydrogen absorbing alloy represented by a general formula RNi.sub.a Co.sub.b Al.sub.c M.sub.d, and with Mo content of 50 to 500 ppm wherein R expresses not less than 18 wt % Pr and one or more metals other than Pr, Ni, Co, Al and M, and M expresses one or more metals selected from the group consisting of Fe, Cr, Cu, and Mn, and a to d expresses positive numbers in the specified range Moreover, the above alloy further containing trace amounts of Mg, Ti, Pb, oxygen, carbon, and/or sulfur is provided.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: June 8, 1999
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masaki Kasashima, Noriaki Hamaya, Naofumi Shinya, Satoshi Shima