Patents by Inventor Paul Douglas Brothers

Paul Douglas Brothers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240021952
    Abstract: The present invention provides a process comprising for modifying a Li-ion battery having a region of electrochemical activity and an enclosure therefor, said process comprising forming at least one chamber within said enclosure separate from said region of electrochemical activity, positioning combustion abatement agent within said chamber, whereby said combustion abatement agent is not in contact with said region of electrochemical activity, said chamber being pressure or heat sensitive, whereby when said region of electrochemical activity overheats, said chamber is breached, allowing said combustion abatement agent to contact said region of electrochemical activity to abate combustion of said region of electrochemical activity, wherein exemplary of combustion abatement agent is the composition comprising liquid fluoropolyether and exemplary of the of the chamber exhibiting pressure or heat sensitivity is to include a low melting, non-flammable polymer such as polyvinyl alcohol in the material of constructi
    Type: Application
    Filed: September 27, 2023
    Publication date: January 18, 2024
    Inventors: Dennis J. KOUNTZ, Alan D. ENGLISH, Paul Douglas BROTHERS, James R. HOOVER, Donna Lynn VISIOLI
  • Patent number: 11799166
    Abstract: The present invention provides a process for modifying a Li-ion battery having a region of electrochemical activity and an enclosure therefor, said process comprising forming at least one chamber within said enclosure separate from said region of electrochemical activity, positioning combustion abatement agent within said chamber, whereby said combustion abatement agent is not in contact with said region of electrochemical activity, said chamber being pressure or heat sensitive, whereby when said region of electrochemical activity overheats, said chamber is breached, allowing said combustion abatement agent to contact said region of electrochemical activity to abate combustion of said region of electrochemical activity, wherein exemplary of combustion abatement agent is the composition comprising liquid fluoropolyether and exemplary of the of the chamber exhibiting pressure or heat sensitivity is to include a low melting, non-flammable polymer such as polyvinyl alcohol in the material of construction of the c
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: October 24, 2023
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Dennis J. Kountz, Alan D. English, Paul Douglas Brothers, James R. Hoover, Donna Lynn Visioli
  • Patent number: 11655312
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Grant
    Filed: June 1, 2020
    Date of Patent: May 23, 2023
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Dipti Dilip Khasnis
  • Publication number: 20220389128
    Abstract: A process includes polymerizing at least one fluorinated monomer in an aqueous medium containing initiator and polymerization agent to form an aqueous dispersion of particles of fluoropolymer. The polymerization agent includes fluoropolyether acid or salt having an Mn of at least about 800 g/mol and fluorosurfactant having the formula: [R1—On-L-A?] Y+. R1 is a linear or branched partially or fully fluorinated aliphatic group which may contain ether linkages; n is 1; L is a linear or branched alkylene group which may be nonfluorinated, partially fluorinated, or fully fluorinated and may contain ether linkages; A? is a carboxylate; and Y+ is hydrogen, ammonium, or alkali metal cation. The chain length of R1—On-L- is not greater than 6 atoms. The polymerization agent includes a minor amount of fluoropolyether acid or salt thereof and a major amount of fluorosurfactant. The polymerizing produces less than about 3 wt % undispersed fluoropolymer based on the total weight of fluoropolymer produced.
    Type: Application
    Filed: August 3, 2022
    Publication date: December 8, 2022
    Inventors: Paul Douglas BROTHERS, Subhash Vishnu GANGAL
  • Patent number: 11440981
    Abstract: A process comprising polymerizing at least one fluorinated monomer in an aqueous medium containing initiator and polymerization agent to form an aqueous dispersion of particles of fluoropolymer, the polymerization agent comprising: fluoropolyether acid or salt thereof having a number average molecular weight of at least about 800 g/mol; and fluorosurfactant having the formula: [R1—On-L-A?]Y+ wherein: R1 is a linear or branched partially or fully fluorinated aliphatic group which may contain ether linkages; n is 0 or 1; L is a linear or branched alkylene group which may be nonfluorinated, partially fluorinated or fully fluorinated and which may contain ether linkages; A? is an anionic group selected from the group consisting of carboxylate, sulfonate, sulfonamide anion, and phosphonate; and Y+ is hydrogen, ammonium or alkali metal cation; with the proviso that the chain length of R1—On-L- is not greater than 6 atoms.
    Type: Grant
    Filed: August 13, 2013
    Date of Patent: September 13, 2022
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal
  • Publication number: 20200291141
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Application
    Filed: June 1, 2020
    Publication date: September 17, 2020
    Applicant: THE CHEMOURS COMPANY FC, LLC
    Inventors: PAUL DOUGLAS BROTHERS, SUBHASH VISHNU GANGAL, DIPTI DILIP KHASNIS
  • Patent number: 10703829
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: July 7, 2020
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Dipti Dilip Khasnis
  • Patent number: 10566592
    Abstract: The present invention provides a process comprising for modifying a Li-ion battery having a region of electrochemical activity and an enclosure therefor, said process comprising forming at least one chamber within said enclosure separate from said region of electrochemical activity, positioning combustion abatement agent within said chamber, whereby said combustion abatement agent is not in contact with said region of electrochemical activity, said chamber being pressure or heat sensitive, whereby when said region of electrochemical activity overheats, said chamber is breached, allowing said combustion abatement agent to contact said region of electrochemical activity to abate combustion of said region of electrochemical activity, wherein exemplary of combustion abatement agent is the composition comprising liquid fluoropolyether and exemplary of the of the chamber exhibiting pressure or heat sensitivity is to include a low melting, non-flammable polymer such as polyvinyl alcohol in the material of constructi
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: February 18, 2020
    Assignee: The Chemours Company FC/LLC
    Inventors: Dennis J Kountz, Alan D English, Paul Douglas Brothers, James R. Hoover, Donna Lynn Visioli
  • Publication number: 20200052266
    Abstract: The present invention provides a process for modifying a Li-ion battery having a region of electrochemical activity and an enclosure therefor, said process comprising forming at least one chamber within said enclosure separate from said region of electrochemical activity, positioning combustion abatement agent within said chamber, whereby said combustion abatement agent is not in contact with said region of electrochemical activity, said chamber being pressure or heat sensitive, whereby when said region of electrochemical activity overheats, said chamber is breached, allowing said combustion abatement agent to contact said region of electrochemical activity to abate combustion of said region of electrochemical activity, wherein exemplary of combustion abatement agent is the composition comprising liquid fluoropolyether and exemplary of the of the chamber exhibiting pressure or heat sensitivity is to include a low melting, non-flammable polymer such as polyvinyl alcohol in the material of construction of the c
    Type: Application
    Filed: September 26, 2019
    Publication date: February 13, 2020
    Inventors: Dennis J. KOUNTZ, Alan D. ENGLISH, Paul Douglas BROTHERS, James R. HOOVER, Donna Lynn VISIOLI
  • Patent number: 9732212
    Abstract: A composition comprising a mixture of fluoropolyether acids or salts having a number average value of about 800 to about 2500 g/mol. The amount of fluoropolyether acids or salt in the mixture having a molecular weight of not more than 500 g/mol is not more than 50 ppm by weight of the total amount of fluoropolyether acids or salts in the mixture. The amount of fluoropolyether acids or salts in the mixture having a molecular weight of 2500 g/mol or greater is not more than 40% by weight of the total amount of fluoropolyether acids or salts in the mixture. Preferably the fluoropolyether acids or salts comprise an anionic group selected from the group consisting of carboxylate, sulfonate, sulfonamide anion and phosphonate. Also disclosed is an aqueous dispersion polymerization process for fluoropolymer manufacture employing polymerization agent comprising the specified mixture of fluoropolyether acids or salts.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: August 15, 2017
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Gregory Allen Chapman, Jon Lee Howell, Adam Paul Smith
  • Publication number: 20170198070
    Abstract: A process comprising polymerizing at least one fluorinated monomer in an aqueous medium containing initiator and polymerization agent to form an aqueous dispersion of particles of fluoropolymer, the polymerization agent comprising: fluoropolyether acid or salt thereof having a number average molecular weight of at least about 800 g/mol; and fluorosurfactant having the formula: [R1—On-L-A?]Y+ wherein: R1 is a linear or branched partially or fully fluorinated aliphatic group which may contain ether linkages; n is 0 or 1; L is a linear or branched alkylene group which may be nonfluorinated, partially fluorinated or fully fluorinated and which may contain ether linkages; A? is an anionic group selected from the group consisting of carboxylate, sulfonate, sulfonamide anion, and phosphonate; and Y+ is hydrogen, ammonium or alkali metal cation; with the proviso that the chain length of R1—On-L- is not greater than 6 atoms.
    Type: Application
    Filed: March 17, 2017
    Publication date: July 13, 2017
    Inventors: PAUL DOUGLAS BROTHERS, SUBHASH VISHNU GANGAL
  • Patent number: 9676929
    Abstract: Process for polymerizing fluoromonomer to form an aqueous dispersion of fluoropolymer particles including: (a) providing an aqueous medium in a polymerization reactor, (b) adding nucleating additive comprising polyalkylene oxide having a number average molecular weight of about 50 to about 2000 to the aqueous medium in an amount of about 0.1 ppm to about 50 ppm based on water in the aqueous medium, (c) exposing the nucleating additive to oxidizing agent to form a dispersion of oleophilic nucleation sites in the aqueous medium; (d) pressurizing the reactor by adding fluoromonomer, and (e) adding polymerization initiator to the aqueous medium to cause the polymerizing of the fluoromonomer to form fluoropolymer particles dispersed in the aqueous medium.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: June 13, 2017
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Dipti Dilip Khasnis
  • Publication number: 20170073435
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Application
    Filed: November 3, 2016
    Publication date: March 16, 2017
    Inventors: PAUL DOUGLAS BROTHERS, SUBHASH VISHNU GANGAL, DIPTI DILIP KHASNIS
  • Patent number: 9574027
    Abstract: A process for reducing thermally induced discoloration of fluoropolymer resin produced by polymerizing fluoromonomer in an aqueous dispersion medium to form aqueous fluoropolymer dispersion and isolating the fluoropolymer from the aqueous medium to obtain fluoropolymer resin. The process comprises contacting the aqueous fluoropolymer dispersion with sorbent.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: February 21, 2017
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Gregory Allen Chapman, Subhash Vishnu Gangal
  • Publication number: 20160365553
    Abstract: The present invention provides a process comprising for modifying a Li-ion battery having a region of electrochemical activity and an enclosure therefor, said process comprising forming at least one chamber within said enclosure separate from said region of electrochemical activity, positioning combustion abatement agent within said chamber, whereby said combustion abatement agent is not in contact with said region of electrochemical activity, said chamber being pressure or heat sensitive, whereby when said region of electrochemical activity overheats, said chamber is breached, allowing said combustion abatement agent to contact said region of electrochemical activity to abate combustion of said region of electrochemical activity, wherein exemplary of combustion abatement agent is the composition comprising liquid fluoropolyether and exemplary of the of the chamber exhibiting pressure or heat sensitivity is to include a low melting, non-flammable polymer such as polyvinyl alcohol in the material of constructi
    Type: Application
    Filed: June 30, 2015
    Publication date: December 15, 2016
    Inventors: DENNIS J. KOUNTZ, ALAN D. ENGLISH, PAUL DOUGLAS BROTHERS, JAMES R. HOOVER, DONNA LYNN VISIOLI
  • Patent number: 9518170
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Grant
    Filed: January 11, 2016
    Date of Patent: December 13, 2016
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Dipti Dilip Khasnis
  • Patent number: 9371405
    Abstract: A process is provided for polymerizing fluoromonomer in an aqueous medium, wherein a dispersion of essentially surfactant-free hydrocarbon-containing oleophilic nucleation sites is first formed in the aqueous medium, and then polymerization is commenced to form a dispersion of fluoropolymer particles at the oleophilic nucleation sites, wherein the nucleation sites can be derived from hydrocarbon-containing compound. The surfactant used to stabilize the fluoropolymer dispersion can also be hydrocarbon-containing.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: June 21, 2016
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Dipti Dilip Khasnis
  • Publication number: 20160122509
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Application
    Filed: January 11, 2016
    Publication date: May 5, 2016
    Inventors: PAUL DOUGLAS BROTHERS, SUBHASH VISHNU GANGAL, DIPTI DILIP KHASNIS
  • Patent number: 9255164
    Abstract: A process is provided for the polymerization of fluoromonomer to an dispersion of fluoropolymer particles in an aqueous medium in a polymerization reactor, by (a) providing the aqueous medium in the reactor, (b) adding the fluoromonomer to the reactor, (c) adding initiator to the aqueous medium, the combination of steps (b) and (c) being carried out essentially free of hydrocarbon-containing surfactant and resulting in the kickoff of the polymerization of the fluoromonomer, and (d) metering hydrocarbon-containing surfactant into the aqueous medium after the kickoff of polymerization, e.g. after the concentration of the fluoropolymer in the aqueous medium is at least 0.6 wt %, the metering being at a rate reducing the telogenic activity of said surfactant while maintaining surface activity.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: February 9, 2016
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Paul Douglas Brothers, Subhash Vishnu Gangal, Dipti Dilip Khasnis
  • Publication number: 20150344592
    Abstract: A process for reducing thermally induced discoloration of fluoropolymer resin produced by polymerizing fluoromonomer in an aqueous dispersion medium to form aqueous fluoropolymer dispersion and isolating said fluoropolymer from the aqueous medium to obtain the fluoropolymer resin. The process comprises exposing the aqueous fluoropolymer dispersion to oxidizing agent.
    Type: Application
    Filed: August 7, 2015
    Publication date: December 3, 2015
    Inventors: PAUL DOUGLAS BROTHERS, HEIDI ELIZABETH BURCH, GREGORY ALLEN CHAPMAN, SUBHASH VISHNU GANGAL, DIPTI DILIP KHASNIS, ADAM PAUL SMITH