Abstract: A system for robust fault detection in an electrically variable, hydraulically controlled transmission includes independently monitoring hydraulic pressure within a hydraulic control circuit and electric machine rotation for detecting clutch state faults.

Abstract: Monitoring operation of an electro-mechanical transmission having a hydraulic circuit with flow management valves and pressure control solenoids to actuate clutches and pressure monitoring devices to monitor the hydraulic circuit is provided. The transmission operates in fixed gear and continuously variable operating range states. The method comprises controlling position of one of the flow management valves to control operation in one of the operating range states. A fault is detected in the one of the flow management valves based upon outputs of the pressure monitoring devices during steady state operation in one of the continuously variable operating range states. A fault is detected in the one of the flow management valves based upon the output of one of the pressure monitoring devices during a transition in the flow management valve.

Abstract: A flow management valve is operative to enable a multi-range electro-mechanical transmission in first and second ranges. Fluid pressure in a hydraulic circuit is monitored to detect a fault in the flow management valve.

Abstract: A system for robust fault detection in an electrically variable, hydraulically controlled transmission includes independently monitoring hydraulic pressure within a hydraulic control circuit and electric machine rotation for detecting clutch state faults.

Abstract: Temperature of an electric power device of a hybrid transmission is managed based upon device temperatures and power flow, ambient temperature, and a cooling circuit flow rate.

Abstract: An electrically variable transmission (EVT) selectively establishes various EVT modes and a neutral mode. The EVT includes a source of pressurized fluid, fluid-actuated clutches, various solenoid-actuated valves including trim valves and blocking valves adapted to control a flow of pressurized fluid to the clutches to establish the transmission operating modes, and an electronic control unit (ECU). The ECU actuates different combinations of the solenoid-actuated valves to establish the different transmission modes. The solenoid-actuated valves are configured in such a manner as to provide the EVT with one or more default operating modes in the event the ECU temporarily loses electrical power. Depending on the particular configuration, the default modes can be the neutral mode alone, or the neutral mode combined with one or more of the EVT modes, with the EVT modes enabled by providing one or both of the blocking valves with a latching feature.

Abstract: A method of regulating operation of a hybrid transmission in a vehicle includes determining a desired transmission state using a first module, generating transmission control signals based on the desired transmission state using a second module and receiving at least one transmission parameter signal at the second module. An actual transmission state is determined based on the at least one transmission parameter signal at the second module. Whether a fault is present within the hybrid transmission control system is determined based on the desired transmission state and the actual transmission state at the first control module.

Abstract: A method and an apparatus are provided to control operation of an electro-mechanical transmission device selectively operative in one of a plurality of fixed gear modes and two continuously variable modes. The method comprises controlling the flow control devices of the electro-hydraulic control circuit, and monitoring a plurality of pressure monitoring devices in the electro-hydraulic control circuit. A fault is identified in the electro-hydraulic control circuit when a signal output of one of the pressure monitoring devices does not correspond to an expected signal output for the pressure monitoring device after an elapsed time period.

Abstract: A method and apparatus to control an electro-mechanical transmission during a shift event, including identifying a fault in an off-going clutch, is provided. The method includes deactivating an off-going torque-transfer clutch, monitoring slippage of the off-going torque-transfer clutch, and limiting a change in operation of an electrical machine operatively connected to the transmission until the slippage of the off-going torque-transfer clutch exceeds a threshold. Limiting a change in operation of the electrical machine comprises limiting an output torque of the electrical machine, comprising limiting a time-rate change in the output torque and limiting a magnitude of the output torque. The limit of the change is discontinued when the slippage of the off-going torque-transfer clutch exceeds the threshold.

Abstract: A method and apparatus are provided to control operation of an electro-mechanical torque transmission device selectively operative in one of a plurality of fixed gear modes and two continuously variable modes, and operative to transmit torque input from a plurality of torque-generative devices. The transmission device includes a hydraulic circuit and is operative in one of a plurality of operating modes by selective actuation of a plurality of hydraulically-actuated torque-transfer clutches. The method comprises monitoring pressures in the hydraulic circuit, and restricting operation of the transmission when any one of the monitored hydraulic pressures does not correspond to an expected pressure thereat. Presence of a fault is verified during the restricted operation.

Abstract: A transmission includes two blocking valves that control fluid pressure to a plurality of clutches. The blocking valves are characterized by a plurality of states that result in at least three transmission operating conditions. Each of the three operating conditions is characterized by fluid pressure being unavailable to at least one of the clutches.

Abstract: A transmission includes two blocking valves that control fluid pressure to a plurality of clutches. The blocking valves are characterized by a plurality of states that result in at least three transmission operating conditions. Each of the three operating conditions is characterized by fluid pressure being unavailable to a respective one of the plurality of clutches.

Abstract: A fault-tolerant gear selector lever position apparatus is described. Included is a first sensor operable to detect each position, and a second sensor operable to detect subsets of the positions. A first controller monitors the second sensor, and a second controller monitors the first sensor. The second controller identifies and communicates one of the positions to the first controller, and the first controller validates the position and communicates the position to a control system. The lever is applicable to a power transmission device. Each sensor preferably comprises digital encoding sensor; the first sensor generates a unique signal for each position, and the second sensor generates a unique signal for each subset of the positions, preferably a unique signal for each of Park, Reverse, Neutral, and Forward Drive. The controllers identify faults in the sensors, and communicate and act accordingly.

Abstract: A method and an article of manufacture are provided to monitor a temperature sensing circuit and detect a fault therein. The method comprises monitoring sensor readings output from a plurality of temperature sensing circuits. An average sensor reading is determined, calculated from the sensor readings output from a subset of the temperature sensing circuits. Each of the sensor readings is compared to the average sensor reading. A fault is identified when one of the sensor readings deviates from the average sensor reading by an amount greater than a threshold, more particularly when one of the sensor readings deviates from the average sensor reading by an amount greater than the threshold at least a quantity of X times out of Y sensor readings.

Abstract: A method for detecting speed faults in a hybrid powertrain having engine and electric machine speed inputs includes directly sensing the engine and machine speeds and performing comparisons of sensed engine speed with engine speed determined based upon the machine speeds.

Abstract: A method and apparatus to monitor operation of an electrically-actuated hydraulic pump selectively operative to supply pressurized fluid to a hydraulic circuit for a transmission device operably connected to an internal combustion engine of a vehicle includes monitoring vehicle operation and passively and intrusively monitoring hydraulic circuit pressure. The hydraulic pump is functioning properly when the monitored pressure in the hydraulic circuit exceeds a threshold. A fault related to the hydraulic circuit is identified when the monitored pressure in the hydraulic circuit does not exceed the threshold.

Abstract: A powertrain includes an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and an electric machine to selectively transmit mechanical power to an output member. Powertrain operation includes monitoring operator inputs, and determining input speeds and changes in input speeds for the internal combustion engine and the electric machine. The input speeds are compared to threshold input speeds, and the changes in input speeds are compared to threshold changes in input speeds. Input torques of the internal combustion engine and the electric machine are reduced when any one of the input speeds and changes in input speeds exceeds the corresponding threshold.

Abstract: A powertrain system includes a hybrid transmission coupled to an engine and an auxiliary hydraulic pump. The auxiliary hydraulic pump is commanded to operate at a predetermined speed only when enable criteria are met. An engine-off state is inhibited based upon a difference between a commanded speed and a monitored operating speed of the auxiliary hydraulic pump.

Abstract: A method to monitor integrity of a signal output from an operator-manipulable transmission range selector for a powertrain system includes equipping the transmission range selector with a range encoder and a direction encoder, determining a range state and a direction state based upon signals from the range encoder and the direction encoder, determining a discrete position of the transmission range selector based upon the range state and the direction state, and performing back rationality to verify the discrete position of the transmission range selector.

Abstract: A method for detecting speed faults in a hybrid powertrain having engine and electric machine speed inputs includes directly sensing the engine and machine speeds and performing comparisons of sensed engine speed with engine speed determined based upon the machine speeds.