Patents by Inventor Robert Stephen Wagner

Robert Stephen Wagner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11773004
    Abstract: The present invention relates to a laser cutting technology for cutting and separating thin substrates of transparent materials, for example to cutting of display glass compositions mainly used for production of Thin Film Transistors (TFT) devices. The described laser process can be used to make straight cuts, for example at a speed of >0.25 m/sec, to cut sharp radii outer corners (<1 mm), and to create arbitrary curved shapes including forming interior holes and slots. A method of laser processing an alkaline earth boro-aluminosilicate glass composite workpiece includes focusing a pulsed laser beam into a focal line. The pulsed laser produces pulse bursts with 5-20 pulses per pulse burst and pulse burst energy of 300-600 micro Joules per burst. The focal line is directed into the glass composite workpiece, generating induced absorption within the material.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: October 3, 2023
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Hackert, Xinghua Li, Sasha Marjanovic, Moussa N'Gom, David Andrew Pastel, Garrett Andrew Piech, Daniel Schnitzler, Robert Stephen Wagner, James Joseph Watkins
  • Patent number: 11556039
    Abstract: Disclosed herein are glass articles coated on at least one surface with an electrochromic layer and comprising minimal regions of laser damage, and methods for laser processing such glass articles. Insulated glass units comprising such coated glass articles are also disclosed herein.
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: January 17, 2023
    Assignee: CORNING INCORPORATED
    Inventors: Moussa N'Gom, David Andrew Pastel, Garrett Andrew Piech, Robert Stephen Wagner, Chad Michael Wilcox
  • Patent number: 11148225
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Grant
    Filed: November 7, 2018
    Date of Patent: October 19, 2021
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Carlos Alberto Pons Siepermann, Sergio Tsuda, Zsigmond Varga, Robert Stephen Wagner
  • Patent number: 11065860
    Abstract: A method of printing a 3D object includes feeding one or more preformed materials from a feed outlet into a build zone in which a hot spot is located and using the hot spot to selectively heat the one or more preformed materials to a viscous state. Object layers are formed by depositing portions of the preformed materials on a build surface, or on another object layer on the build surface, while effecting relative motion between the build surface and the feed outlet.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: July 20, 2021
    Assignee: CORNING INCORPORATED
    Inventors: Christopher William Drewnowski, Michael Thomas Gallagher, Scott Michael Jarvis, Xinghua Li, Moussa N'Gom, Robert Stephen Wagner, Nicholas Ryan Wheeler
  • Patent number: 11022745
    Abstract: Disclosed herein are light guide plates (100, 100?, 100?) comprising a transparent substrate (110) having an edge surface (150), a light emitting first major surface (160), and an opposing second major surface (170); and a polymeric film (120) disposed on at least one of the first (160) and second (170) major surfaces of the transparent substrate, wherein the polymeric film (120) comprises a plurality of microstructures (130) and/or a plurality of light extraction features. At least one light source (140) may be coupled to the edge surface (150) of the transparent substrate (110). Display and lighting devices comprising such light guide plates are further disclosed, as well as methods for manufacturing such light guide plates.
    Type: Grant
    Filed: December 18, 2017
    Date of Patent: June 1, 2021
    Assignee: Corning Incorporated
    Inventors: Dana Craig Bookbinder, Steven S Rosenblum, Natesan Venkataraman, Robert Stephen Wagner, James Andrew West, Nathaniel David Wetmore
  • Patent number: 11001523
    Abstract: Strengthened glass articles having laser etched features, electronic devices, and methods of fabricating etched features in strengthened glass articles are disclosed. In one embodiment, a strengthened glass article includes a first strengthened surface layer and a second strengthened surface layer under a compressive stress and extending from a first surface and a second surface, respectively, of the strengthened glass article to a depth of layer, and a central region between the first strengthened surface layer and the second strengthened surface layer that is under tensile stress. The strengthened glass article further includes at least one etched feature formed by laser ablation within the first surface or the second surface having a depth that is less than the depth of layer and a surface roughness that is greater than a surface roughness of the first surface or second surface outside of the at least one etched feature.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: May 11, 2021
    Assignee: CORNING INCORPORATED
    Inventors: Johannes Moll, James Joseph Price, Alranzo Boh Ruffin, Sergio Tsuda, Robert Stephen Wagner, James Joseph Watkins
  • Publication number: 20200399175
    Abstract: A method for making a glass article comprising contacting a first surface of a glass substrate with a laser to produce a plurality of light extraction features having a diameter and a depth, wherein the light extraction features produce a color shift ?y of extracted light where ?y<0.01 per 500 mm of length. A glass article as described can comprise a first surface and an opposing second surface, wherein the first surface comprises a plurality of laser induced light extraction features, and wherein the plurality of laser induced light extraction features produces a color shift ?y<0.01 per 500 mm of length.
    Type: Application
    Filed: March 28, 2017
    Publication date: December 24, 2020
    Inventors: Robert Stephen Wagner, James Joseph Watkins, James Andrew West
  • Patent number: 10611668
    Abstract: The present disclosure relates to a process for cutting and separating arbitrary shapes of thin substrates of transparent materials, particularly tailored composite fusion drawn glass sheets, and the disclosure also relates to a glass article prepared by the method. The developed laser method can be tailored for manual separation of the parts from the panel or full laser separation by thermally stressing the desired profile. The self-separation method involves the utilization of an ultra-short pulse laser that can be followed by a CO2 laser (coupled with high pressure air flow) for fully automated separation.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: April 7, 2020
    Assignee: Corning Incorporated
    Inventors: Dana Craig Bookbinder, Stephan Lvovich Logunov, Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Kamjula Pattabhirami Reddy, Pushkar Tandon, Sergio Tsuda, Natesan Venkataraman, Robert Stephen Wagner
  • Patent number: 10597321
    Abstract: Processes of chamfering and/or beveling an edge of a glass substrate of arbitrary shape using lasers are described herein. Two general methods to produce chamfers on glass substrates are the first method involves cutting the edge with the desired chamfer shape utilizing an ultra-short pulse laser to create perforations within the glass; followed by an ion exchange.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: March 24, 2020
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, David Andrew Pastel, Garrett Andrew Piech, Jose Mario Quintal, Helmut Schillinger, Sergio Tsuda, Robert Stephen Wagner, Andrea Nichole Yeary
  • Patent number: 10513455
    Abstract: An apparatus includes a fiber feeding system to deposit a fiber on an edge of the glass article and a laser system. The laser system is positioned to project a first and a second laser beam onto a first and a second side of the fiber, respectively. The laser system is positioned to project a third laser beam onto the edge of the glass article. A method includes advancing a glass article relative to a fiber; positioning the fiber in relation to an edge of the glass article, contacting a first side of the fiber with a first laser beam, contacting a second side of the fiber with a second laser beam, depositing the fiber on the edge of the glass article, and contacting the edge of the glass article with a third laser beam.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: December 24, 2019
    Assignee: Corning Incorporated
    Inventors: Thomas Roger Cook, Christopher William Drewnowski, Peter Knowles, Geunsik Lim, Moussa N'Gom, Irene Mona Peterson, Robert Stephen Wagner
  • Publication number: 20190339440
    Abstract: Disclosed herein are light guide plates (100, 100?, 100?) comprising a transparent substrate (110) having an edge surface in (150), a light emitting first major surface (160), and an opposing second major surface (170); and a polymeric film (120) disposed on at least one of the first (160) and second (170) major surfaces of the transparent substrate, wherein the polymeric film (120) comprises a plurality of microstructures (130) and/or a plurality of light extraction features. At least one light source (140) may be coupled to the edge surface (150) of the transparent substrate (110). Display and lighting devices comprising such light guide plates are further disclosed, as well as methods for manufacturing such light guide plates.
    Type: Application
    Filed: December 18, 2017
    Publication date: November 7, 2019
    Inventors: Dana Craig Bookbinder, Steven S Rosenblum, Natesan Venkataraman, Robert Stephen Wagner, James Andrew West, Nathaniel David Wetmore
  • Patent number: 10442719
    Abstract: Processes of chamfering and/or beveling an edge of a glass or other substrate of arbitrary shape using lasers are described herein. Three general methods to produce chamfers on glass substrates are disclosed. The first method involves cutting the edge with the desired chamfer shape utilizing an ultra-short pulse laser. Treatment with the ultra-short laser may be optionally followed by a CO2 laser for fully automated separation. The second method is based on thermal stress peeling of a sharp edge corner, and it has been demonstrated to work with different combination of an ultrashort pulse and/or CO2 lasers. A third method relies on stresses induced by ion exchange to effect separation of material along a fault line produced by an ultra-short laser to form a chamfered edge of desired shape.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: October 15, 2019
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Helmut Schillinger, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 10392290
    Abstract: Methods are provided for laser processing arbitrary shapes of molded 3D thin transparent brittle parts from substrates with particular interest in substrates formed from strengthened or non-strengthened Corning Gorilla® glass (all codes). The developed laser methods can be tailored for manual separation of the parts from the panel or full laser separation by thermal stressing the desired profile. Methods can be used to form 3D surfaces with small radii of curvature. The method involves the utilization of an ultra-short pulse laser that may be optionally followed by a CO2 laser for fully automated separation.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: August 27, 2019
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 10366904
    Abstract: Articles including a glass-based substrate with holes, semiconductor packages including an article with holes, and methods of fabricating holes in a substrate are disclosed. In one embodiment, an article includes a glass-based substrate having a first surface, a second surface, and at least one hole extending from the first surface. The at least one hole has an interior wall having a surface roughness Ra that is less than or equal to 1 ?m. The at least one hole has a first opening having a first diameter that is present the first surface. A first plane is defined by the first surface of the glass-based substrate based on an average thickness of the glass-based substrate. A ratio of a depression depth to the first diameter of the at least one hole is less than or equal to 0.007.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: July 30, 2019
    Assignee: Corning Incorporated
    Inventors: Andres Covarrubias Jaramillo, Yuhui Jin, Frank Andrew Kramer, IV, Ekaterina Aleksandrovna Kuksenkova, Daniel Wayne Levesque, Jr., Garrett Andrew Piech, Aric Bruce Shorey, Robert Stephen Wagner
  • Patent number: 10293436
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Grant
    Filed: November 7, 2014
    Date of Patent: May 21, 2019
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Sergio Tsuda, Robert Stephen Wagner
  • Publication number: 20190084090
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Application
    Filed: November 7, 2018
    Publication date: March 21, 2019
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Carlos Alberto Pons Siepermann, Sergio Tsuda, Zsigmond Varga, Robert Stephen Wagner
  • Patent number: 10233112
    Abstract: The present invention relates to a process for cutting and separating interior contours in thin substrates of transparent materials, in particular glass. The method involves the utilization of an ultra-short pulse laser to form perforation or holes in the substrate, that may be followed by use of a CO2 laser beam to promote full separation about the perforated line.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: March 19, 2019
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Hackert, Sasha Marjanovic, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 10183885
    Abstract: The present disclosure relates to a process for cutting and separating arbitrary shapes of thin substrates of transparent materials, particularly tailored composite fusion drawn glass sheets, and the disclosure also relates to a glass article prepared by the method. The developed laser method can be tailored for manual separation of the parts from the panel or full laser separation by thermally stressing the desired profile. The self-separation method involves the utilization of an ultra-short pulse laser that can be followed by a CO2 laser (coupled with high pressure air flow) for fully automated separation.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: January 22, 2019
    Assignee: Corning Incorporated
    Inventors: Dana Craig Bookbinder, Stephan Lvovich Logunov, Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Kamjula Pattabhirami Reddy, Pushkar Tandon, Sergio Tsuda, Natesan Venkataraman, Robert Stephen Wagner
  • Patent number: 10179748
    Abstract: A method of laser processing a material to form a separated part. The method includes focusing a pulsed laser beam into a laser beam focal line, viewed along the beam propagation direction, directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a hole or fault line along the laser beam focal line within the material, and directing a defocused carbon dioxide (CO2) laser from a distal edge of the material over the plurality of holes to a proximal edge of the material.
    Type: Grant
    Filed: May 3, 2017
    Date of Patent: January 15, 2019
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 10144093
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: December 4, 2018
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Carlos Alberto Pons Siepermann, Sergio Tsuda, Zsigmond Varga, Robert Stephen Wagner