Abstract: An unmanned aerial vehicle (UAV) includes a flexible holder retaining a plurality of probes. The flexible holder is deformable to arrange the probes around a portion of a structure, allowing the probes to scan the portion of the structure. At least one of the plurality of probes is an ultrasonic test (UT) probe to scan the portion of the structure with ultrasonic waves.

Abstract: A robotic vehicle for traversing surfaces comprises a chassis having a plurality of wheels mounted thereto. Two magnetic drive wheels are spaced apart in a lateral direction and rotate about a rotational axis while a stabilizing wheel is provided in front of or behind the two drive wheels. The drive wheels are configured to be driven independently, thereby driving and steering the vehicle along the surface. The vehicle also includes a sensor probe assembly that is supported by the chassis and configured to take measurements of the surface being traversed. In accordance with a salient aspect, the vehicle includes a probe normalization mechanism that is configured to determine the surface curvature and adjust the orientation of the probe transducer as a function of the curvature of the surface, thereby maintaining the probe at the preferred inspection angle irrespective of changes in the surface curvature with vehicle movement.

Abstract: An ultrasonic dry coupled wheel probe with radial transducers emit ultrasound in substantially all radial directions relative to a longitudinal axis. The probe does not require normalization and is efficient in directing ultrasound to a surface being inspected. The probe has a wheel composed of rubber or other materials for acoustically dry coupling the transducer to the surface. A first transducer is composed of a piezoelectric material so that the transducer receives an electrical signal, vibrates, and generates and transmits sound, such as ultrasound. Similarly, a second transducer receives sound such as ultrasound, vibrates, and generates a corresponding electrical signal. The transducer arrangement both transmits ultrasound to the surface and receives the reflection of the ultrasound from the surface. An acoustic barrier separates the transmitting component from the receiving component. The transducer has annular electroplates adjacent to the piezoelectric material.

Abstract: An ultrasonic dry coupled wheel probe with radial transducers emit ultrasound in substantially all radial directions relative to a longitudinal axis. The probe does not require normalization and is efficient in directing ultrasound to a surface being inspected. The probe has a wheel composed of rubber or other materials for acoustically dry coupling the transducer to the surface. A first transducer is composed of a piezoelectric material so that the transducer receives an electrical signal, vibrates, and generates and transmits sound, such as ultrasound. Similarly, a second transducer receives sound such as ultrasound, vibrates, and generates a corresponding electrical signal. The transducer arrangement both transmits ultrasound to the surface and receives the reflection of the ultrasound from the surface. An acoustic barrier separates the transmitting component from the receiving component. The transducer has annular electroplates adjacent to the piezoelectric material.

Abstract: Systems and methods are provided for aligning a laser scanning device for measurement of a volume of a container. A method includes: causing an autonomous vehicle coupled to the laser scanning device to move to a location at a known distance from a reference circumference; generating data indicative of locations of points along a portion of the reference circumference; determining, based on the data, an alignment angle by which the autonomous vehicle is to steer such that an axis of the laser scanning device that intersects the container passes through a center axis of the container; causing the autonomous vehicle to steer by the alignment angle, such that the laser scanning device is thereby aligned normal to a tangent plane of a wall of the container; and measuring a plurality of horizontal offsets of the wall relative to the reference circumference for use in determining the volume.

Abstract: A two-wheel compact magnetic crawler vehicle for traversing and inspecting surfaces is disclosed. The crawler comprises a chassis. Two independently actuated magnetic drive wheels are spaced apart in a lateral direction and mounted to the chassis by a hinged joint enabling each wheel to tilt in response to the surface curvature. A probe wheel is provided at the midpoint between the two drive wheels and laterally in line therewith. A spring-assisted probe carrier passively moves the probe wheel vertically relative to the chassis in response to changes in the surface curvature. Additionally, the vehicle includes a probe angle normalization mechanism comprising spring-loaded, vertically moveable, ball casters positioned symmetrically about the probe wheel. The combined utilization of the probe carrier and the caster carrier passively maintain the probe contacting the surface, the chassis level, and the probe normal to the surface irrespective of changes in the surface curvature with vehicle movement.

Abstract: An unmanned aerial vehicle including a body and a docking mechanism coupled to the body is provided. The docking mechanism secures a magnetic crawler to the body during flight and during landing on a ferromagnetic cylindrical surface. The docking mechanism includes a docking hook that couples to the magnetic crawler and a linear actuator coupling the docking hook to the body. The docking hook includes passive latches that passively release the magnetic crawler from the docking hook onto the cylindrical surface after the landing, receive the magnetic crawler into the docking hook from the cylindrical surface after the releasing, and secure the magnetic crawler to the body during takeoff from the cylindrical surface after the receiving. The linear actuator lowers the docking hook and coupled magnetic crawler from the body to the cylindrical surface, and raises the docking hook and received magnetic crawler from the cylindrical surface to the body.

Abstract: An unmanned aerial vehicle (UAV) configured to land, take off, and magnetically perch on a ferromagnetic cylindrical surface is provided. The UAV includes a body and articulated magnetic legs configured to land and magnetically perch the UAV on the cylindrical surface. Each magnetic leg has a fixed portion coupled to the body and a pivoting portion pivotably coupled to the fixed portion at a pivot axis. The pivoting portion includes a switchable magnet and a single articulation joint that provides the pivoting portion with a single degree of freedom about the pivot axis to passively orient the pivoting portion inward and tangent to the cylindrical surface in response to the pivoting portion contacting the cylindrical surface during the landing, and to passively maintain the inward orientation of the pivoting portion during the takeoff.

Abstract: A magnetic crawler configured to navigate on and inspect a ferromagnetic cylindrical surface is provided. The crawler includes a chassis, a controller configured to control the crawler, a probe configured to inspect the cylindrical surface under the control of the controller, and only three articulated magnetic wheels configured to tangentially contact and magnetically adhere to the cylindrical surface. The wheels include two drive wheels respectively coupled to the chassis by two articulation joints and configured to drive the crawler in a desired direction on the cylindrical surface by actively rotating the two drive wheels independently about respective drive axes of rotation by respective drive motors under the control of the controller; and a rear wheel coupled to the chassis by a rear articulation joint and configured to passively rotate about a rear drive axis of rotation in response to the active rotations of the two drive wheels.

Abstract: A system and method passively normalize an ultrasonic dry coupled wheel probe as the probe traverses a surface of a structure to inspect the structure, such as a flat structure or a curved pipe. At least a pair of arms are configured to passively maintain normalization of the probe in a detection direction normal to the surface.

Abstract: A system and methodology for launching, flying and perching on a cylindrically curved surface in an environment without human intervention. The system and methodology include an environment awareness sensor device suite having a depth camera arranged to capture and output image data and 3D point cloud data of a field of view; an asset targeting unit arranged to set an asset as a destination location for a landing; a trajectory path determiner arranged to calculate a trajectory path to the destination location; a flight controller arranged to launch and fly the autonomous aerial vehicle to the destination location according to the trajectory path; a situational status determiner arranged to, in real-time, predict a location of an object with respect to the autonomous aerial vehicle based on 3D point cloud data for the object, determine the object is the asset based on a confidence score and autonomously land on the asset.

Abstract: A system for performing multiple operations on one or more weld joints of a pipe string includes a robotic scanning device that is configured to controllably travel inside of the pipe string and detect, scan and uniquely identify each weld joint within the pipe string. The system further includes a plurality of secondary robotic devices that are each configured to controllably travel inside of the pipe string and perform one or more specific operations on the one or more weld joints of the pipe string. The robotic scanning device includes a processor that is configured to generate a work plan for the plurality of secondary robotic devices. The robotic scanning device transmits work plan commands to each of the plurality of secondary robotic devices and receive transmissions from the plurality of secondary robotic devices.

Abstract: An in-pipe apparatus for pipe inspection or maintenance using a probe or tool includes: a lateral deployment mechanism including a perpendicular deployment mechanism and a linear actuator configured to deploy the perpendicular deployment mechanism in a lateral direction toward a target point to contact an inner wall of the pipe and passively deploy a probe or tool perpendicularly on or at the target point; and a rotational deployment mechanism coupled to the lateral deployment mechanism and including a motor configured to rotationally deploy the lateral deployment mechanism about the inner circumference with respect to a rotation axis that differs from the pipe axis, to align the lateral deployment mechanism in the lateral direction. The perpendicular deployment mechanism includes: a pivot member to pivot the perpendicular deployment mechanism about a pivot axis parallel to the rotation axis; and a probe or tool holder coupled to the pivot member.

Abstract: An apparatus for automated inspection or maintenance is provided. The apparatus includes a dual slider mechanism for deploying a probe. The dual slider mechanism comprises: a frame; a probe slider configured to attach the probe; a probe linear guide coupled to the frame and configured to guide the probe slider and attached probe in a linear direction; a spring having one end attached to the probe slider; a spring slider attached to another end of the spring; and a spring linear guide coupled to the frame and configured to guide the spring slider and attached spring in the linear direction, in order to guide the probe slider and attached probe in the linear direction along the probe linear guide using the guided spring.

Abstract: Systems and methods are provided for predictive volumetric and structural evaluation of petroleum product containers. The system includes a computing device in communication with data input devices and implementation tools including calibration devices for measuring tank volume among other physical parameters bearing on tank volume. The computing device receives sets of historical physical parameter data for a plurality of tanks and, using machine learning (ML), generates predictive ML models for estimating volumetric parameters of tanks. The predictive model is applied by the system to historical and current data values to estimate current volumetric parameters for a given tank and, based on the results, the system performs or coordinates further operations for the given tank using an implementation tool. The further operations can include inventory management, physical calibration, maintenance and inspection as well as system evaluation and control operations.

Abstract: Systems and methods for securing a remotely operated vehicle (ROV) to a subsea structure during cleaning, maintenance, or inspection of the structure surface are provided. In one or more embodiments, an attachment mechanism includes a pair of grasping hooks that are raised and lowered when driven by a motorized drive. In one or more embodiments, an attachment mechanism includes a rigid holder having a mechanical stop and connected to a swing arm, the swing arm configured to rotate inward, but not outward beyond the mechanical stop. In one or more embodiments, an attachment mechanism includes a plurality of linked segments in series, each connected at a plurality of pivot points. A pair of wires passes through the plurality of linked segments and connects to a pair of pulleys that extend or retract the wires, thereby rotating the plurality of linked segments.

Abstract: A system is disclosed for detecting holidays, e.g., defects, in surface coatings applied to metallic assets like a pipe. The system comprises a detection circuit with a test probe having a conductive tip which is moved along the coating during inspection and a DC voltage input signal generator which supplies a switched DC voltage input to the test probe. The detection circuit can be configured to operate using a low and/or high voltage switched DC input voltage signal. A measurement component comprising a sensing resistor and measurement tool is configured to measure a signal response of the detection circuit during inspection and detect holidays based on changes in the signal response caused by electrical properties of the coated surface. The detection circuit is configured such that the probe provides the only area of contact between the circuit and asset and enables detection of holidays without a separate ground connection.

Abstract: A cleaning device that passively self-adjusts to improve biofoul removal across curved, non-uniform, or irregular underwater surfaces. The cleaning device includes a motor, one or more shafts coupled to the motor and coupled to one another via at least one universal joint, and a cleaning mechanism for removing biofoul from the target surface. The cleaning device includes an alignment mechanism that restricts the cleaning mechanism's movement to improve biofoul removal. The alignment mechanism can include bearings, spring components, dampening material, adhesion components, floatation objects, or a combination thereof.

Abstract: An automated system for performing multiple operations on one or more weld joints of a pipe string includes a main controller including a user interface; and a first robotic device that is in communication with the main controller and is configured to controllably travel inside of the pipe string and detect and uniquely identify each weld joint within the pipe string based on a vision-based weld detection module that is executed on a first onboard computer. The vision-based weld detection module provides at least one of: (1) images captured within the pipe string and (2) a live video feed within the pipe string that is displayed on the user interface for allowing a user to review and approve detection of the weld joint, whereupon once the user confirms the approval, the first robotic device automatically positions itself a predefined distance from the detected weld joint and automatically begins to perform at least one operation on the weld joint.

Abstract: An ultrasonic dry coupled wheel probe with radial transducers emit ultrasound in substantially all radial directions relative to a longitudinal axis. The probe does not require normalization and is efficient in directing ultrasound to a surface being inspected. The probe has a wheel composed of rubber or other materials for acoustically dry coupling the transducer to the surface. A first transducer is composed of a piezoelectric material so that the transducer receives an electrical signal, vibrates, and generates and transmits sound, such as ultrasound. Similarly, a second transducer receives sound such as ultrasound, vibrates, and generates a corresponding electrical signal. The transducer arrangement both transmits ultrasound to the surface and receives the reflection of the ultrasound from the surface. An acoustic barrier separates the transmitting component from the receiving component. The transducer has annular electroplates adjacent to the piezoelectric material.