Patents by Inventor Sanjay C. Mehta

Sanjay C. Mehta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200295147
    Abstract: A technique relates to a semiconductor device. A gate stack is formed on a fin, the gate stack being formed to have a length in a vertical direction. A gate contact is formed adjacent to the gate stack for the length of the gate stack in the vertical direction.
    Type: Application
    Filed: March 13, 2019
    Publication date: September 17, 2020
    Inventors: RUQIANG BAO, HEMANTH JAGANNATHAN, Paul Charles Jamison, Choonghyun Lee, Sanjay C. Mehta, Vijay Narayanan
  • Publication number: 20200212202
    Abstract: A vertical transport fin field effect transistor (VT FinFET), including one or more vertical fins on a surface of a substrate, an L-shaped or U-shaped spacer trough on the substrate adjacent to at least one of the one or more vertical fins, and a gate dielectric layer on the sidewalls of the at least one of the one or more vertical fins and the L-shaped or U-shaped spacer trough.
    Type: Application
    Filed: February 24, 2020
    Publication date: July 2, 2020
    Inventors: Zhenxing Bi, Thamarai S. Devarajan, Balasubramanian Pranatharthiharan, Sanjay C. Mehta, Muthumanickam Sankarapandian
  • Patent number: 10692985
    Abstract: A starting structure for forming a gate-all-around field effect transistor (FET) and a method of fabricating the gate-all-around FET. The method includes forming a stack of silicon nanosheets above a substrate forming an interfacial layer over the nanosheets depositing a high-k dielectric layer conformally on the interfacial layer. The method also includes depositing a layer of silicon nitride (SiN) above the high-k dielectric layer and performing reliability anneal after depositing the layer of SiN to crystalize the high-k dielectric layer.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: June 23, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Nicolas J. Loubet, Sanjay C. Mehta, Vijay Narayanan, Muthumanickam Sankarapandian
  • Patent number: 10651308
    Abstract: A method of forming a semiconductor device that includes providing a vertically orientated channel region; and converting a portion of an exposed source/drain contact surface of the vertically orientated channel region into an amorphous crystalline structure. The amorphous crystalline structure is from the vertically orientated channel region. An in-situ doped extension region is epitaxially formed on an exposed surface of the vertically orientated channel region. A source/drain region is epitaxially formed on the in-situ doped extension region.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: May 12, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Oleg Gluschenkov, Sanjay C. Mehta, Shogo Mochizuki, Alexander Reznicek
  • Publication number: 20200135873
    Abstract: A method of forming an isolation region is provided. The method includes forming a bottom source/drain layer on a substrate, forming an isolation trench through the bottom source/drain layer into the substrate, and filling the isolation trench using a selective oxide deposition, wherein the top surface of the deposited oxide is aligned with a top edge of the bottom source/drain layer.
    Type: Application
    Filed: October 30, 2018
    Publication date: April 30, 2020
    Inventors: Heng Wu, Kangguo Cheng, Chen Zhang, Tenko Yamashita, Sanjay C. Mehta
  • Patent number: 10629702
    Abstract: A vertical transport fin field effect transistor (VT FinFET), including one or more vertical fins on a surface of a substrate, an L-shaped or U-shaped spacer trough on the substrate adjacent to at least one of the one or more vertical fins, and a gate dielectric layer on the sidewalls of the at least one of the one or more vertical fins and the L-shaped or U-shaped spacer trough.
    Type: Grant
    Filed: January 3, 2018
    Date of Patent: April 21, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Zhenxing Bi, Thamarai S. Devarajan, Balasubramanian Pranatharthiharan, Sanjay C. Mehta, Muthumanickam Sankarapandian
  • Publication number: 20200083323
    Abstract: A method of forming a punch through stop region in a fin structure is disclosed. The method may include forming a doped glass layer on a fin structure and forming a masking layer on the doped glass layer. The method may further include removing a portion of the masking layer from an active portion of the fin structure, and removing an exposed portion the doped glass layer that is present on the active portion of the fin structure. A remaining portion of the doped glass layer is present on the isolation portion of the fin structure. Dopant from the doped glass layer may then be diffused into the isolation portion of the fin structure to form the punch through stop region between the active portion of the fin structure and a supporting substrate.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Inventors: KANGGUO CHENG, SANJAY C. MEHTA, XIN MIAO, CHUN-CHEN YEH
  • Publication number: 20200083322
    Abstract: A method of forming a punch through stop region in a fin structure is disclosed. The method may include forming a doped glass layer on a fin structure and forming a masking layer on the doped glass layer. The method may further include removing a portion of the masking layer from an active portion of the fin structure, and removing an exposed portion the doped glass layer that is present on the active portion of the fin structure. A remaining portion of the doped glass layer is present on the isolation portion of the fin structure. Dopant from the doped glass layer may then be diffused into the isolation portion of the fin structure to form the punch through stop region between the active portion of the fin structure and a supporting substrate.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Inventors: KANGGUO CHENG, SANJAY C. MEHTA, XIN MIAO, CHUN-CHEN YEH
  • Patent number: 10580854
    Abstract: A method of forming a punch through stop region in a fin structure is disclosed. The method may include forming a doped glass layer on a fin structure and forming a masking layer on the doped glass layer. The method may further include removing a portion of the masking layer from an active portion of the fin structure, and removing an exposed portion the doped glass layer that is present on the active portion of the fin structure. A remaining portion of the doped glass layer is present on the isolation portion of the fin structure. Dopant from the doped glass layer may then be diffused into the isolation portion of the fin structure to form the punch through stop region between the active portion of the fin structure and a supporting substrate.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: March 3, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Sanjay C. Mehta, Xin Miao, Chun-Chen Yeh
  • Patent number: 10580855
    Abstract: A method of forming a punch through stop region in a fin structure is disclosed. The method may include forming a doped glass layer on a fin structure and forming a masking layer on the doped glass layer. The method may further include removing a portion of the masking layer from an active portion of the fin structure, and removing an exposed portion the doped glass layer that is present on the active portion of the fin structure. A remaining portion of the doped glass layer is present on the isolation portion of the fin structure. Dopant from the doped glass layer may then be diffused into the isolation portion of the fin structure to form the punch through stop region between the active portion of the fin structure and a supporting substrate.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: March 3, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Sanjay C. Mehta, Xin Miao, Chun-Chen Yeh
  • Patent number: 10529828
    Abstract: A method of forming a spacer for a vertical transistor is provided. The method includes forming a fin structure on a substrate, depositing a first spacer on exposed surfaces of the substrate to define gaps between the first spacer and the fin structure and depositing a second spacer on the exposed surfaces of the substrate in at least the gaps.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: January 7, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Oleg Gluschenkov, Sanjay C. Mehta, Shogo Mochizuki, Alexander Reznicek
  • Patent number: 10522654
    Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.
    Type: Grant
    Filed: September 4, 2018
    Date of Patent: December 31, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20190386137
    Abstract: A method of forming a semiconductor device that includes providing a vertically orientated channel region; and converting a portion of an exposed source/drain contact surface of the vertically orientated channel region into an amorphous crystalline structure. The amorphous crystalline structure is from the vertically orientated channel region. An in-situ doped extension region is epitaxially formed on an exposed surface of the vertically orientated channel region. A source/drain region is epitaxially formed on the in-situ doped extension region.
    Type: Application
    Filed: August 29, 2019
    Publication date: December 19, 2019
    Inventors: Oleg Gluschenkov, Sanjay C. Mehta, Shogo Mochizuki, Alexander Reznicek
  • Publication number: 20190363178
    Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.
    Type: Application
    Filed: August 9, 2019
    Publication date: November 28, 2019
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20190333916
    Abstract: A semiconductor structure includes a plurality of semiconductor material fins located on a surface of a substrate. At least one gate structure straddles over a portion of each semiconductor material fin. Unmerged source-side epitaxial semiconductor material portions are located on an exposed surfaces of each semiconductor material fin and on one side of each gate structure and unmerged drain-side epitaxial semiconductor portions are located on other exposed surfaces of each semiconductor material fin and on another side of each gate structure. An etch stop structure is located between each unmerged source-side and drain-side epitaxial semiconductor material portions. Each etch stop structure includes a bottom material portion that has a higher etch resistance in a specific etchant as compared to an upper material portion of the etch stop structure.
    Type: Application
    Filed: June 18, 2019
    Publication date: October 31, 2019
    Inventors: Sanjay C. Mehta, Alexander Reznicek
  • Patent number: 10418277
    Abstract: Semiconductor devices having air gap spacers that are formed as part of BEOL or MOL layers of the semiconductor devices are provided, as well as methods for fabricating such air gap spacers. For example, a method comprises forming a first metallic structure and a second metallic structure on a substrate, wherein the first and second metallic structures are disposed adjacent to each other with insulating material disposed between the first and second metallic structures. The insulating material is etched to form a space between the first and second metallic structures. A layer of dielectric material is deposited over the first and second metallic structures using a pinch-off deposition process to form an air gap in the space between the first and second metallic structures, wherein a portion of the air gap extends above an upper surface of at least one of the first metallic structure and the second metallic structure.
    Type: Grant
    Filed: May 11, 2018
    Date of Patent: September 17, 2019
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Thomas J. Haigh, Juntao Li, Eric G. Liniger, Sanjay C. Mehta, Son V. Nguyen, Chanro Park, Tenko Yamashita
  • Publication number: 20190267279
    Abstract: Semiconductor devices having air gap spacers that are formed as part of BEOL or MOL layers of the semiconductor devices are provided, as well as methods for fabricating such air gap spacers. For example, a method comprises forming a first metallic structure and a second metallic structure on a substrate, wherein the first and second metallic structures are disposed adjacent to each other with insulating material disposed between the first and second metallic structures. The insulating material is etched to form a space between the first and second metallic structures. A layer of dielectric material is deposited over the first and second metallic structures using a pinch-off deposition process to form an air gap in the space between the first and second metallic structures, wherein a portion of the air gap extends above an upper surface of at least one of the first metallic structure and the second metallic structure.
    Type: Application
    Filed: May 13, 2019
    Publication date: August 29, 2019
    Inventors: Kangguo Cheng, Thomas J. Haigh, Juntao Li, Eric G. Liniger, Sanjay C. Mehta, Son V. Nguyen, Chanro Park, Tenko Yamashita
  • Patent number: 10366988
    Abstract: A semiconductor structure includes a plurality of semiconductor material fins located on a surface of a substrate. At least one gate structure straddles over a portion of each semiconductor material fin. Unmerged source-side epitaxial semiconductor material portions are located on an exposed surfaces of each semiconductor material fin and on one side of each gate structure and unmerged drain-side epitaxial semiconductor portions are located on other exposed surfaces of each semiconductor material fin and on another side of each gate structure. An etch stop structure is located between each unmerged source-side and drain-side epitaxial semiconductor material portions. Each etch stop structure includes a bottom material portion that has a higher etch resistance in a specific etchant as compared to an upper material portion of the etch stop structure.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: July 30, 2019
    Assignee: International Business Machines Corporation
    Inventors: Sanjay C. Mehta, Alexander Reznicek
  • Patent number: 10355109
    Abstract: A method for forming a semiconductor device comprising forming a semiconductor fin on a substrate, forming a first sacrificial gate stack over a first channel region of the fin and forming a second sacrificial gate stack over a second channel region of the fin, forming spacers adjacent to the first sacrificial gate stack and the second sacrificial gate stack, depositing a first liner layer on the spacers, the first sacrificial gate stack and the second sacrificial gate stack, depositing a first sacrificial layer on the first liner layer, removing a portion of the first sacrificial layer over the first gate stack to expose a portion of the first liner layer on the first sacrificial gate stack, and growing a first semiconductor material on exposed portions of the fin to form a first source/drain region adjacent to the first gate sacrificial gate stack.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: July 16, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Thamarai Selvi Devarajan, Sanjay C. Mehta, Eric R. Miller, Soon-Cheon Seo
  • Patent number: 10332977
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: January 25, 2018
    Date of Patent: June 25, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta