Patents by Inventor Satoru KAMEYAMA

Satoru KAMEYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9627323
    Abstract: A semiconductor device comprises a conductive layer, a first insulating film, a barrier metal, a contact electrode, and a surface electrode. The first insulating film is located on the conductive layer and comprises a contact hole reaching the conductive layer. At least a surface part of the first insulating film is a BPSG film. The barrier metal covers an inner surface of the contact hole. The contact electrode is located in the contact hole and on the barrier metal. The surface electrode is located on the BPSG film and the contact electrode. The barrier metal is not interposed between the BPSG film and the surface electrode so that the surface electrode is directly in contact with the BPSG film. At least a part of the surface electrode is a bonding pad.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: April 18, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya Iwasaki, Satoru Kameyama
  • Publication number: 20170092714
    Abstract: A structure having high, middle, and low impurity concentration regions disposed from a surface side of a substrate is more suitably manufactured. A method of manufacturing a semiconductor device includes: a first implantation of first conductivity type impurities into a first conductivity type semiconductor substrate from a surface; melting and solidifying a first semiconductor region between a depth and the surface, wherein the depth is deeper than a depth having a peak impurity concentration in an increased region where the impurity concentration was increased in the first implantation, and shallower than a deeper end of the increased region; a second implantation of the impurities from the surface into a region shallower than the depth; and melting and solidifying a region in which the impurity concentration was increased in the second implantation.
    Type: Application
    Filed: April 20, 2015
    Publication date: March 30, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki HORIUCHI, Satoru KAMEYAMA
  • Patent number: 9577081
    Abstract: A semiconductor device includes a semiconductor substrate that includes an IGBT region. A first lifetime control layer extending along a planar direction of the semiconductor substrate is provided in a range in a drift region that is closer to the rear surface than an intermediate portion of the semiconductor substrate in a thickness direction. A crystal defect density in the first lifetime control layer is higher than any of a crystal defect density in a region adjacent to the first lifetime control layer on the rear surface side and a crystal defect density in a region adjacent to the first lifetime control layer on a front surface side. A crystal defect density in a region between the first lifetime control layer and the rear surface is lower than a crystal defect density in a region between the first lifetime control layer and the front surface.
    Type: Grant
    Filed: January 26, 2016
    Date of Patent: February 21, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru Kameyama, Shinya Iwasaki
  • Patent number: 9570353
    Abstract: A method for manufacturing a semiconductor device is provided. The method includes forming of an interlayer insulating film on a semiconductor substrate; etching the interlayer insulating film to form a contact hole and an alignment hole wider than the contact hole; depositing a first metal layer having a thickness thicker than a half of the width of the contact hole and thinner than a half of the width of the alignment hole; etching the first metal layer so that a bottom surface of the alignment hole are exposed and the first metal layer remains covering a bottom surface of the contact hole; treating the semiconductor substrate based on the position of the alignment hole; and cutting a part of the semiconductor substrate including the alignment hole to divide a semiconductor device having the contact hole from the semiconductor substrate.
    Type: Grant
    Filed: July 14, 2016
    Date of Patent: February 14, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru Kameyama, Shinya Iwasaki, Yuki Yakushigawa
  • Publication number: 20170033099
    Abstract: A semiconductor device includes an interlayer insulating film in which first contact holes and second contact holes are provided. Each of the second contact holes has a width narrower than a width of the corresponding first contact hole. A contact plug is located in the corresponding second contact hole. An upper electrode layer is arranged on an upper surface of the interlayer insulating film, upper surfaces of the contact plugs, and inner surfaces of the first contact holes. The protective insulating film covers an upper surface of the external field. An end portion extending along a direction intersecting with the plurality of trenches of the protective insulating film extends through a range located above the plurality of the second contact holes. A pillar region is in contact with the upper electrode layer in the first contact hole.
    Type: Application
    Filed: June 6, 2016
    Publication date: February 2, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya IWASAKI, Satoru KAMEYAMA, Yuki YAKUSHIGAWA
  • Publication number: 20170025310
    Abstract: A method for manufacturing a semiconductor device is provided. The method includes forming of an interlayer insulating film on a semiconductor substrate; etching the interlayer insulating film to form a contact hole and an alignment hole wider than the contact hole; depositing a first metal layer having a thickness thicker than a half of the width of the contact hole and thinner than a half of the width of the alignment hole; etching the first metal layer so that a bottom surface of the alignment hole are exposed and the first metal layer remains covering a bottom surface of the contact hole; treating the semiconductor substrate based on the position of the alignment hole; and cutting a part of the semiconductor substrate including the alignment hole to divide a semiconductor device having the contact hole from the semiconductor substrate.
    Type: Application
    Filed: July 14, 2016
    Publication date: January 26, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru KAMEYAMA, Shinya IWASAKI, Yuki YAKUSHIGAWA
  • Publication number: 20170012039
    Abstract: A semiconductor device, in which, in a density distribution of first conductivity type impurities in the first conductivity type region measured along a thickness direction of the semiconductor substrate, a local maximum value N1, a local minimum value N2, a local maximum value N3, and a density N4 are formed in this order from front surface side, a relationship of N1>N3>N2>N4 is satisfied, a relationship of N3/10>N2 is satisfied, and a distance “a” from the surface to the depth having the local maximum value N1 is larger than twice a distance “b” from the depth having the local maximum value N1 to the depth having the local minimum N2.
    Type: Application
    Filed: September 8, 2014
    Publication date: January 12, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru KAMEYAMA, Shinya IWASAKI, Yuki HORIUCHI, Shuhei OKI
  • Publication number: 20160372584
    Abstract: A semiconductor device includes a main IGBT region in which an IGBT is provided, a main diode region in which a diode is provided, a sense IGBT region in which an IGBT is provided, and a sense diode region in which a diode is provided. A clearance between the body region and the anode region is longer than a product of electron mobility and electron lifetime in the n-type region between the body region and the anode region. A clearance between an end of the collector region on a sense diode region side and the body region is longer than a product of electron mobility and electron lifetime in the n-type region between the end and the body region.
    Type: Application
    Filed: September 8, 2014
    Publication date: December 22, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keisuke KIMURA, Satoru KAMEYAMA
  • Publication number: 20160351688
    Abstract: A method of manufacturing an insulated gate switching device includes: forming a trench in a front surface of a semiconductor substrate; forming a gate insulating film in the trench; depositing an electrode layer made of semiconductor in the trench and on the front surface after forming the gate insulating film; polishing the electrode layer so as to remove a portion of the electrode layer on the front surface and expose an underlayer of the removed portion of the electrode layer; forming a cap insulating film in a surface layer of a portion of the electrode layer in the trench by heating the semiconductor substrate after exposing the underlayer; and implanting impurities from above the front surface into a range extending across the portion of the electrode layer in the trench and the semiconductor substrate.
    Type: Application
    Filed: May 18, 2016
    Publication date: December 1, 2016
    Inventors: Satoru Kameyama, Shinya Iwasaki, Seiji Arakawa
  • Publication number: 20160352211
    Abstract: A semiconductor module is provided with a high potential wiring, an output wiring, a low potential wiring, an upper arm switching device, an upper arm diode, a lower arm switching device, and a lower arm diode. A ratio of steady loss to switching loss of the upper arm switching device is configured to be smaller than a ratio of steady loss to switching loss of the lower arm switching device. Further, a ratio of steady loss to switching loss of the upper arm diode is configured to be smaller than a ratio of steady loss to switching loss of the lower arm diode.
    Type: Application
    Filed: January 7, 2015
    Publication date: December 1, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Satoru KAMEYAMA
  • Publication number: 20160329323
    Abstract: A small semiconductor device having a diode forward voltage less likely to change due to a gate potential is provided. An anode and an upper IGBT structure (emitter and body) are provided in a range in the substrate exposed at the upper surface. A trench, a gate insulating film, and a gate electrode extend along a border of the anode and the upper IGBT structure. Cathode and collector are provided in a range in the substrate exposed at the lower surface. A drift is provided between an upper structure and a lower structure. A crystal defect region extends across the drift above the cathode and the drift above the collector. When a thickness of the substrate is defined as x [?m] and a width of a portion of the crystal defect region that protrudes above the cathode is defined as y [?m], y?0.007x2?1.09x+126 is satisfied.
    Type: Application
    Filed: July 17, 2014
    Publication date: November 10, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya Iwasaki, Satoru Kameyama
  • Publication number: 20160315140
    Abstract: An IGBT region includes a collector layer, a first drift layer, a first body layer, an emitter layer, and a trench gate reaching the first drift layer through the first body layer from a front surface side of a semiconductor substrate. A diode region includes a cathode layer, a second drift layer, and a second body layer. A lifetime control region which includes a peak of a crystal defect density is provided in the first drift layer and the second drift layer that are located between a depth of a lower end of the trench gate and surfaces of the first drift layer and the second drift layer. A silicon nitride film is further provided above the trench gate on the front surface side of the semiconductor substrate.
    Type: Application
    Filed: November 19, 2014
    Publication date: October 27, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya IWASAKI, Satoru KAMEYAMA
  • Publication number: 20160284693
    Abstract: A semiconductor device including a semiconductor substrate in which a diode region and an IGBT region are formed is provided. In the semiconductor device, the diode region includes a second conductivity type cathode layer. An impurity concentration of second conductivity type impurities of the cathode layer is distributed in a curve pattern having at least two peaks, and the impurity concentration of the second conductivity type impurities is higher than that of first conductivity type impurities at all depths of the cathode layer.
    Type: Application
    Filed: June 8, 2016
    Publication date: September 29, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Satoru KAMEYAMA
  • Publication number: 20160254374
    Abstract: A semiconductor device includes a semiconductor substrate that includes an IGBT region. A first lifetime control layer extending along a planar direction of the semiconductor substrate is provided in a range in a drift region that is closer to the rear surface than an intermediate portion of the semiconductor substrate in a thickness direction. A crystal defect density in the first lifetime control layer is higher than any of a crystal defect density in a region adjacent to the first lifetime control layer on the rear surface side and a crystal defect density in a region adjacent to the first lifetime control layer on a front surface side. A crystal defect density in a region between the first lifetime control layer and the rear surface is lower than a crystal defect density in a region between the first lifetime control layer and the front surface.
    Type: Application
    Filed: January 26, 2016
    Publication date: September 1, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru KAMEYAMA, Shinya IWASAKI
  • Publication number: 20160247808
    Abstract: Provided is a technology for further reducing a loss in a semiconductor device including a semiconductor substrate in which an IGBT region and a diode region are provided. This semiconductor device includes a semiconductor substrate in which at least one IGBT region and at least one diode region are provided. The IGBT region and the diode region are adjacent to each other in a predetermined direction in a plan view of the semiconductor substrate. In the plan view of the semiconductor substrate, a first boundary plane where the collector region and the cathode region are adjacent is shifted from a second boundary plane where the IGBT region and the diode region are adjacent on the front surface side of the semiconductor substrate either in a direction from the cathode region toward the collector region or in a direction from the collector region toward the cathode region.
    Type: Application
    Filed: November 5, 2013
    Publication date: August 25, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki HORIUCHI, Satoru KAMEYAMA
  • Patent number: 9397206
    Abstract: A semiconductor device including a semiconductor substrate in which a diode region and an IGBT region are formed is provided. In the semiconductor device, the diode region includes a second conductivity type cathode layer. An impurity concentration of second conductivity type impurities of the cathode layer is distributed in a curve pattern having at least two peaks, and the impurity concentration of the second conductivity type impurities is higher than that of first conductivity type impurities at all depths of the cathode layer.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: July 19, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Satoru Kameyama
  • Patent number: 9379225
    Abstract: A semiconductor device in which an IGBT region and a diode region are formed on one semiconductor substrate is disclosed. The IGBT region includes: a body layer of a first conductivity type that is formed on a front surface of the semiconductor substrate; a body contact layer of the first conductivity type that is partially formed on a front surface of the body layer and has a higher impurity concentration of the first conductivity type than the body layer; an emitter layer of a second conductivity type that is partially formed on the front surface of the body layer; a drift layer; a collector layer; and a gate electrode. In the semiconductor device, a part of the body contact layer placed at a long distance from the diode region is made larger than a part of the body contact layer placed at a short distance from the diode region.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: June 28, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keisuke Kimura, Satoru Kameyama, Masaki Koyama, Sachiko Aoi
  • Publication number: 20160163647
    Abstract: A semiconductor device comprises a conductive layer, a first insulating film, a barrier metal, a contact electrode, and a surface electrode. The first insulating film is located on the conductive layer and comprises a contact hole reaching the conductive layer. At least a surface part of the first insulating film is a BPSG film. The barrier metal covers an inner surface of the contact hole. The contact electrode is located in the contact hole and on the barrier metal. The surface electrode is located on the BPSG film and the contact electrode. The barrier metal is not interposed between the BPSG film and the surface electrode so that the surface electrode is directly in contact with the BPSG film. At least a part of the surface electrode is a bonding pad.
    Type: Application
    Filed: November 20, 2015
    Publication date: June 9, 2016
    Inventors: Shinya IWASAKI, Satoru KAMEYAMA
  • Patent number: 9312372
    Abstract: A semiconductor device in which an element region including at least an IGBT region is formed on a semiconductor substrate is presented. The IGBT region including: a collector layer; a drift layer; a body layer; a gate electrode placed inside a trench extending from the front surface of the semiconductor substrate to the drift layer; an emitter layer; and a contact layer having a higher impurity concentration than the body layer. In the semiconductor device, assuming that an x direction is a direction in which the trench extends along the front surface of the semiconductor substrate and that a y direction is a direction orthogonal to the x direction along the front surface of the semiconductor substrate, a distance from the contact layer to the emitter layer in the x direction is larger than a distance from the contact layer to the trench in the y direction.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: April 12, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keisuke Kimura, Satoru Kameyama
  • Publication number: 20160005844
    Abstract: A semiconductor device in which an IGBT region and a diode region are formed on one semiconductor substrate is disclosed. The IGBT region includes: a body layer of a first conductivity type that is formed on a front surface of the semiconductor substrate; a body contact layer of the first conductivity type that is partially formed on a front surface of the body layer and has a higher impurity concentration of the first conductivity type than the body layer; an emitter layer of a second conductivity type that is partially formed on the front surface of the body layer; a drift layer; a collector layer; and a gate electrode. In the semiconductor device, a part of the body contact layer placed at a long distance from the diode region is made larger than a part of the body contact layer placed at a short distance from the diode region.
    Type: Application
    Filed: February 13, 2013
    Publication date: January 7, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keisuke KIMURA, Satoru KAMEYAMA, Masaki KOYAMA, Sachiko AOI